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箱体落料拉伸复模毕业设计
2010届毕业设计说明书
箱体落料﹑拉伸复合模设计
系 、 部: 机械工程系
学生姓名: 颜瑞斌
指导教师: 贺金华 职称 副教授
专 业: 机械制造与自动化
班 级: 0703班
完成时间: 2010年5月
摘 要
针对水田耕整机箱体零件的冲裁工艺性和拉深工艺性,分析比较了成形过程的三种不同冲压工艺(单工序、复合工序和连续工序),确定用一幅复合模完成落料、拉深的工序过程。简要分析了坯料形状、尺寸,排样、裁板方案,拉深次数,冲压工序性质、数目和顺序的确定。进行了工艺力、压力中心、模具工作部分尺寸及公差的计算,并设计出模具。还具体分析了模具的主要零部件(如定位零件、卸料装置、模架及其零件、其他支承与固定零件、紧固件等)的设计与制造,冲压设备的选用,模具的装配,凸凹模间隙调整和编制一个重要零件的加工工艺过程。该模具生产成本低,使用寿命长,操作安全、方便,便于搬运、安装、紧固到冲床上并且方便、可靠,外形美观,各部分比例协调,能保证规定的生产率和冲压件的质量,对设计同类产品具有参考价值。
关键词 箱体;冲压工艺;模具;复合模
ABSTRACT
Ploughed entire engine case body components in view of the paddy field the blanking technology capability and the drawing technology capability, the analysis has compared the forming process three different ramming craft (single working procedure, compound working procedure and continual working procedure), determined completed with a superposable die falls the material, the drawing working procedure process. Briefly has analyzed the semifinished materials shape, the size, arranges the type, cuts the board plan, the drawing number of times, the ramming working procedure nature, the number and the smooth determination. Has carried on the craft strength, the center of pressure, the mold effective range size and the common difference computation, and designs the die. Also specifically has analyzed the mold main spare part (for example localization components, dumping device, mold and its components, other supporting and fixed components, fastener and so on) the design and the manufacture, ramming equipment selection, the mold assembly, the convex-concave mold gap adjustment and establishes important components the processing technological process. This mold production cost low, service life long, operational safety, convenient, is advantageous for the transporting, the installment, fastens to the punch press on and convenient, reliable, contour artistic, each part of proportions are coordinated, can
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