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基于qt平台与usb工业相机的焊缝检测系统的开发与研究-机械电子工程专业论文
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Development and Research of Seam Detection System Based on Qt and USB Industry Camera
ABSTRACT
Welding plays an important role in the production industry, which quality has a direct impact on production. The welding process real-time tracking has become an important means to ensure the quality of welding. There are much advantage for the visual inspection possess such as intuitive, fast and accurate. A seam tracking detection system is developed with the image processing tech- niques. By deeply researching on the characteristics of the weld image, a rela- tively perfect hardware detection structure is established which base on USB industrial camera. The software is developed with OpenCV function by Qt de- velopment tool under the system of Ubuntu. In this software system, the feature information of seam is extracted and the rapid detection of seam tracking is completed.
Firstly, the general scheme of the detection system is designed. Then, this thesis selects the hardware, and analyzes the installation location. Based on the-
se research results above, the hardware system is built.
Secondly, the image processing technology is used to achieve the assess- ment of the vertical of camera, designs of camera distortion correction and cali- bration. In the image pre-processing, eliminate most of the weld interference image information by using a one-dimensional convolution templates. Accord- ing to the characteristics of the laser light, a dynamic window procedure is de- signed, which reduces the data processing and improve the processing speed. In order to eliminate the interference information which is below the target thresh- old,a binary image segmentation is designed. Base on different forms of groove weld characteristics, subsequent image processing is carried out, and the rele-
vant deviation information of weld is extracted.
Finally, the software system of this paper is established on the Qt develop- ment platform. The detection precision, s
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