管道焊接施工程序pipeline weding procedure.docVIP

管道焊接施工程序 Pipeline Welding Procedure  CONTENT 1. SCOPE……………………………………………………………………………………………......1 2. PURPOSE…………………………………………………………………………………………….1 3. REFERENCES……………………………………………………………………………………….1 4. WELDING PROCESS FLOWCHART……………………………………………………………...1 5. REQUIREMENTS…………………………………………………………………………………….2 6. WELDING DOCUMENTS AND RECORDS……………………………………………………….6 ATTACHMENT USEFUL FORMS………………………………………………………………………………………..7 1. SCOPE 范围 This procedure includes the requirements for the construction and quality control of the pipeline welding. It is applicable to assess the qualification of welders who perform the welding of Feedstock Storage Tanks Pipeline of XX. 本程序包括对管道焊接的施工要求和质量控制。适用于XX石化原料油罐工程的焊接工作。 The material of pipe is carbon steel, including A106 Gr B and 20#. 管的材质为碳钢 A106 Gr B 和 20# 钢等。 2. PURPOSE 目的 The procedure provides some welding process and welding requirements, to ensure welding quality of pipe to meet requirements of contract and applied specification/standard to satisfy the owner. 本程序为确保管线的焊接施工质量符合合同、适用规范和标准的要求，使业主满意，特制订焊接工艺和焊接要求。 3. REFERENCES 参考 3.1 “Code for construction and acceptance of field equipment, industrial pipe welding engineering” GB50236-98 《现场设备、工业管道焊接工程施工及验收规范》 GB50236-98 3.2 “welding evaluation for steel pressure vessel” JB4708—2000 《钢制压力容器焊接工艺评定》 JB4708—2000 3.3 “Welding and Brazing Qualifications” ASME IX 《焊接和钎焊评定》 ASME 第IX卷 3.4 “Requirement for Pipeline construction in Chemical Plant and Oil Refinery” ASME31.3 《石油化工厂管道施工要求》 ASME31.3 3.5 PMC Relevant Welding Procedures PMC 相关的焊接文件: XX25 “Welding Program” 焊接计划; XX38 “Welding Control” 焊接控制。 4. WELDING PROCESS FLOWCHART 焊接工艺流程 ⑴ Review Drawing 审查图纸→⑵ PQR 工艺评定→⑶ Work out WPS 制定WPS→⑷ Welder Qualification焊工考核→⑸ Welding Preparation 焊接准备→⑹ Fitting/Tack Welding组对/点焊→⑺Welding 焊接→⑻ Visual Inspection 目测检查→⑼ PWHT 焊后热处理→⑽ NDT (repair)→⑾Final Acceptance 最终验收。 If any weld is not acceptable, step ⑺, ⑻, ⑼, ⑽ shall be followed again. 如果焊缝发现缺陷，重复步骤⑺, ⑻, ⑼, ⑽。 5. REQUIREMENTS 要求 5.1 Preparation prior to Weldi