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焊接工艺参数(welding prcess parameter)
焊接工艺参数(Welding process parameter)
Selection of welding process parameters
Http:///t14courses/1412-efmdljiaif/gangjiegou/9.HTM
The welding parameters of manual arc welding include welding rod diameter, welding current, arc voltage, welding layer number, power supply type and polarity.
1. electrode diameter
The choice of electrode diameter mainly depends on the thickness of weldment, the form of joint, the position of weld and the level of welding. In general, the diameter of the electrode can be selected according to the thickness of the weldment according to table 6-4, and the electrode with larger diameter is preferred. In addition, in the flat, large diameter; welding, the electrode diameter is less than 5mm; horizontal welding and overhead welding, with a diameter of not more than 4mm; groove multilayer welding, in order to prevent the defects of lack of penetration, the first welding seam should adopt 3.2mm diameter electrode.
Table 6-4 relationship between welding rod diameter and weldment thickness mm
Weldment thickness
Less than or equal to 2
3~4
5~12
12
Electrode diameter
Two
Three point two
4~5
More than 15
2. welding current
The welding current is too large or too small will affect the welding quality, so the choice should be based on the electrode type, diameter, thickness, welding joints, weld location and other factors to consider, the electrode diameter and weld position is the key. In the welding of the general steel structure, the relationship between the welding current and the diameter of the electrode can be selected by the following empirical formula:
I=10d2 (6-1)
Type
I - welding current (A);
D - electrode diameter (mm).
In addition, welding, welding current should be higher than the small 15% ~ 20%; horizontal welding and overhead welding, welding current should be higher than the current 10% to 15%.
3. arc voltage
The arc voltage is determined by the welding current according to the characteristics of the power supply. In addition, arc voltage
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