3794采煤机摇臂高速区轴承振动特性与故障分析.pdfVIP

采煤机摇臂高速区轴承振动特性与故障分析 摘 要 采煤机是煤矿综采工作中的关键机械设备之一，大功率、高强度、高 可靠性是现代采煤机发展方向。 本论文完成了采煤机摇臂的设计，对摇臂中的传动部件都做了具体分 析计算，重点对轴承的寿命进行了估算。包括摇臂减速器的布局设计及三 维建模。文中主要介绍了目前国内外采煤机的研究现状及未来发展趋势， 同时介绍了采煤机的类型、工作原理和主要组成，还介绍了采煤机摇臂的 具体结构。 在设计过程中，主要对减速器传动方案的确定和相关组件的计算和 计，重点完成了采煤机摇臂高速区轴承振动特性与故障分析。首先，完成 了对摇臂减速器的传动比分配，转速及传递功率的计算，其次，完成了采 煤机摇臂壳体内一轴、二轴、三轴、四轴、五轴和各轴传动齿轮的设计及 校核，简单介绍了行星轮系的装配关系确定和强度校核。再次，重点对摇 臂高速区轴承的振动特性进行详细分析。最后，对采煤机摇臂进行了三维 建模，仿真。 关键词：采煤机；摇臂；轴 ABSTRACT The MG160/390-WD shearer is a medium-low power electric haulage shearers mining medium-thick seam, for coal seam thickness of 1.5~2.92m, mining height 1.3~3.0m,coal bed pitch less than 35 °, it can be used for hard coal mining. This paper completed the design of shearer rocker arm, including the layout and three-dimensional modeling of speed reducer, it described the current status of domestic and international coal mining research and future development trends, the type of shearer, working principles and main components，it also introduced the specific structure of shearer rocker. In the design process, completed the calculation and design of the reducer drive scheme and related components. First, completed the rocker reducer transmission ratio , speed and transfer power distribution calculation. Secondly, the completion of the design and check of five shafts and the shaft driving gears inside the rocker arm shell,simply introduced the assembly relationships and intensity checking of the planetary gear train. Thirdly, the completion of the selection and check the spline for connection. Finally, the three-dimensional modeling. Keyword: shearer; rocker arm;axis 目 录 1 绪论 1 1.1 设计思路的提出 1 1.2 采煤机概述 1 1.2.1 采煤机分类及组成 1