第六章 全面生产维护..pptVIP

Total Productive Maintenance (TPM)全面生产维护（TPM） TPM – Definition Total Productive Maintenance (TPM) is a manufacturing initiative for optimizing the effectiveness of equipment 全面生产维护（TPM）是制造过程中优化设备效率的管理方法 Five Components of TPMTPM的5个组成部分 Maintenance prevention: design / selection of the machine for optimum performance and life 1. 保养预防：设计/选择机器优化性能和寿命 2. Predictive maintenance: predicting the life of critical machine components and replacing them 2. 预测性维护：预测关键设备零部件的寿命并更换它们 Corrective maintenance: improving the equipment’s design / systems to get better performance 3. 校正性维护：改善机器的设计/系统以获得更佳的性能 Preventive maintenance: through planned maintenance activities ensuring continuous, smooth performance 4. 预防性维护：通过计划维护工作确保持续的、平稳的性能 Autonomous maintenance: employee owned complete maintenance program 5. 自主维护：职工拥有完全的维护程序 5. Autonomous Maintenance5. 自主维护 Objective: make the machine operator the “first line of defense”, through training and empowerment to ensure regular cleaning, lubrication, inspections and total ownership that achieves continuous improvement in equipment effectiveness 目的：通过培训和授权让机器的操作者成为“第一道防线”，确保定期的清扫、润滑、检查和全部所有权，以获得设备效率的持续改进。 Autonomous maintenance is self-governing, self-ruling, non-centralized machine maintenance program 自主维护是一种自我管理、自我控制、非集中的机器维护程序。 Requires the biggest change in attitudes of all 需要下列人员在态度上发上极大的改变： Management, maintenance technicians, machine operators, engineers 管理人员、维护技术员、机器操作者、工程师 Why Autonomous?为什么是自主的？ Operators 操作者 Spend the most time with the machines 其与机器度过大多数时间 CAN and WILL notice the abnormalities first 能够并且会第一时间注意到异常现象 Have the most unique knowledge of the machine, it’s parts and it’s functioning 对机器、其零件和功能拥有大多数独一无二的知识 Have much closer emotional attachment with, and sense of ownership of the machines 对机器有主人翁责任感，具有更为亲近的感情 Livelihood depends more directly on the machine in question 其生活更直接地依赖于所述的机器 Are mostly technically inclined 主要是倾向于技术 Why Autonomous?为什么是自主的？ “someone who is driving a car daily wi