基于acfm技术焊缝跟踪传感器的磁场建模和信号处理-材料加工工程专业论文.docxVIP

Abstract As welding forming technology permeate to various areas of the mechanical manufacturing, development and application of new type welding automation technology will play huge role of national economy,and seam tracking technology is the important aspect of welding automation research.The narrow interval I type butt weld which comman used in engineering usual lack of stable and effective method of tracking, combined with the high frequency alternating magnetic fields measurements (ACFM) technology in use at Non-destructive testing fields, designing and developing a new electromagnetic sensor based on the principle of ACFM applied to seam tracking. In this paper,through the modeling of sensor,s space magnetic fields,focusing on that research the internal relationship between welding line position and magnetic field distortion signal which cause by welding line;and according to the magnetic fields signal characteristic of low SNR and the requirement of welding environment design signal processing circuit to pick up accurately required signal,meanwhile simulate part of the circuit to optimization. The main research content as follows: Analyzed the basic theory and feasibility of ACFM seam tracking sensor. Analyzed the basic principle and working process of ACFM technology, and established the simplified mathematical model of space magnetic fields, completed the three-dimensional space each direction induction strength theory calculation; Study the magnetic fields distribution rule of each point in the same horizontal plane along welding line direction,get the location information of weld starting and terminal point; Study the magnetic fields distribution rule within a certain region along welding line vertical direction, get the direction and amplitude information of weld deviation, fitting for distribution curve with numerical analysis method, calculate the approximate function relationship between the magnetic field strength and weld locati