激光表面微织构工艺试验及应用研究-表面技术.PDFVIP

摇 第42卷摇 摇 第5期摇 摇 2013 年10 月 表面技术 摇 摇 摇 Vol.42摇 No.5摇 Oct.2013 SURFACE TECHNOLOGY 摇摇摇 55 藡蕥蕥蕥蕥蕥蕥蕥蕥蕥藡蕥蕥 应用技术 藡蕥蕥蕥蕥蕥蕥蕥蕥蕥 藡 激光表面微织构工艺试验及应用研究 张培耘,华希俊,符永宏,尹必峰 (江苏大学 机械工程学院,镇江212013) 摇 摇 [摘摇 要]摇 在声光调Q二级管泵浦固体光源Nd:YAG激光器基础上,采用“单脉冲同点间隔多次冶激光微加 # 工工艺,对45 钢试样表面进行激光微织构加工。 分析了离焦量、泵浦电流、重复频率及重复次数对微织构形貌的 影响规律。 工艺试验表明,微凹腔的直径和深度随着泵浦电流的增大而增大,随着重复频率的增加呈减小的趋 势,微凹腔深度随脉冲次数的增加呈近似线性增加,而微凹腔直径呈缓慢减小趋势。 通过对某型号四缸汽油机的 台架性能试验研究,表明与传统平顶机械珩磨相比,采用激光珩磨技术的汽油机机油耗要比原机降低56%,燃油 耗降低1.94% ~4.5%。 [关键词]摇 脉冲激光;激光表面微织构;激光珩磨;摩擦学性能 [中图分类号]TH117.1;TG156.99 摇 摇 [文献标识码]A 摇 摇 [文章编号]1001鄄3660(2013)05鄄0055鄄04 Experimental Investigations on Laser Surface Micro鄄texturing Technology and Application ZHANGPei鄄yun,HUA Xi鄄jun,FU Yong鄄hong,YIN Bi鄄feng (Mechanical Engineering College,Jiangsu University,Zhenjiang212013,China) # [Abstract]摇 The45 steel sample surfaceswere textured with single pulse interval laser micro鄄machining method by a Q switched diode鄄pumped solid鄄state Nd:YAG laser. The effect of the defocus diversity,pump currents,repetition frequency and repetition times on micro鄄machining profile was discussed. The test shows that the dimple diameter and depth increase while pump currentsareincreased. Thedimplediameter anddepth decreasewhilelaserrepetitionfrequency isincreased. Thedimple depth increase linearly and the dimple depth decrease slowly,while laser pulse repetition times are increased. With the laser texturing of thefour cylinder鄄bore surfacesof the Gasoline Engine,thefuel consumption isreducedby 1.94% ~4.5% andthe oil consumption is reduced by56%,comparing with traditional plateau honing technology. [Key words]摇 pulse laser;laser surface micro鄄texturing;laser honing;tribological performance