基于步进式加热炉数学模型氧化烧损预测模拟tr.pdfVIP

加热设备 工业加热 第38卷2009年第6期 DOI：10．3969／j．issn．1002—1639．2009．06．010 基于步进式加热炉数学模型的氧化烧损预测模拟 赵 军，刘 蒙，刘 洋 (中南大学 能源科学与工程学院，湖南 长沙 410083) 摘要：针对钢铁企业的氧化烧损问题，用数值模拟的方法进行预测分析。利用CFD流体计算软件建立了炉内流动、燃烧、辐射、钢 坯导热和氧化烧损模型，流动模型采用k—s湍流模型，燃烧采用 PDF燃烧模型，辐射换热模型采用离散坐标 (DO)辐射模型，热 流密度做为钢坯导热的边界条件，模拟钢坯在实际工况下的结果表明，氧化铁皮的快速增长期是在钢坯人炉50～120 rain之间，位 于加热段；在不同均热时间下，钢坯氧化率随均热时间呈线性增长。据此结论，现场操作人员可通过强化加热段加热能力的手段减 少钢坯在加热段的停留时间或热装钢坯调整总的在炉时间来降低钢坯氧化烧损率以提高钢坯加热质量。 关键词：加热炉；钢坯；氧化烧损；数值模拟 中图分类号：TF111．14 文献标志码：A 文章编号：1002—1639(2009)06·0038—02 Numerical Simulation of Oxidation Depending on the Model of Walking Beam Type Reheating Furnace ZHA0 Jun，LIU Meng，LIU Yang (School of Energy Science and Engineering，Central South UniversitY,Changsha 4 1 0083，China) Abstract：An oxidation of prediction model has been developed for solving the problem of oxidation in iron and steel enterprises，which in- cludes the k—s two．equation model for turbulent flow．discrete ordinates model for radiative heat transfer and the PDF combustion model for gaseous reaction．Heat flux around the slabs iS introduced as the boundary condition ofthe transient conduction equation ofthe slab．Prediction of the growth of oxidation has been simulated in the actual operation．The result shows that the height rate of oxidation growth take place at the heating time from 50 minutes to 120 minutes when the slab is in heating zones；nle growth rate ofthe scale is a parabolic function ofthe soaking time．Operators can improve the quality of the slab that has a low oxide rate by means of enhance the heating capacity or thermal loading for the slab according to the simulated result． Key words：reheating fumace；seel slab；oxidation；simulation 资料显示，国内轧钢加热炉在加热过程中钢的氧化 2 数学模型 烧损率一般为1．5％左右[ ]，除了会造成较大的经济损失