大型淬火水槽的流场分析及其优化研究.doc

PAGE 大型淬火水槽的流场分析及其优化研究 PAGE III 摘 要 目前我国重点发展高新装备制造业，大型铸锻件淬火工艺是突破大型工件制备技术的关键。淬火是热加工过程的最后一道工序，起着举足轻重的作用。淬火过程中，水槽内均匀、高速的液流是保证工件冷却速度、获得所需组织与性能的关键。本文借助于计算流体力学技术对现有大型淬火水槽内的流场进行数值模拟，得到大型淬火水槽内部流场的分布情况及其特点，发现现有水槽结构设计不合理，出现短路现象及工件内壁附近流速过低；在此基础之上，重点考察了增加挡板和改变不同芯棒参数的淬火水槽内的流场，提出了改进方案,最终得到了优化结果。 关键词：大型淬火水槽，计算流体力学，数值模拟，流场 ABSTRACT At present we focus on developing high-tech equipment manufacturing industry, and Forging quenching process is a breakthrough technology the key to preparation of large workpieces. Quenching is a thermal process of the last process plays an important role. Quenching process, the tank uniform, high-speed flow is to ensure that the workpiece cooling rate, microstructure and properties of the necessary key. Existing large-scale flow within the quench tank has been simulated by means of computational fluid dynamics technology. Large-scale flow field quench tank and characteristics of the distribution is known, found that the existing tank structure design is unreasonable, short-circuit behavior and low velocity near the inner wall of the workpiece; On this basis, mainly inspected and changed different baffle mandrel to increase the quenching parameters of the flow tank, the improved scheme, the end result has been optimized. Key words: large quenching tank, computational fluid dynamics, numerical simulation, flow field 目 录 1绪论 1 1.1 课题的目的和意义 1 1.2 国内外研究现状与发展趋势 2 2淬火过程基础研究 4 2.1 淬火原理 4 2.2 淬火信息和工业生产情况 5 3数值建模的基础研究 9 3.1 流场的数学模型 9 3.2 FLUENT软件介绍 11 4淬火水槽流场CFD模拟计算 15 4.1 水槽结构 15 4.2 几何建模和网格划分 15 4.3 数学模型和边界条件 18 4.4 结果分析 18 4.5 现有问题总结 23 4.6 参数附录 23 5 淬火水槽的优化改进 28 5.1 挡板 28 5.2 芯棒 30 5.3 参数附录 40 6 结论 45 参考文献 46 致谢 48 大型淬火水槽的流场分析及其优化研究 PAGE 47 1 绪论 随着现代科学技术的发展，对金属零件的性能和可靠性的要求越来越高。金属零件的内在性能和质量，除材料成分特征外