SLM球形Ni粉的制备与打印工艺性能.PDF

第54 卷 第12 期 Vol.54 No. 12 2018 年12 月 ACTA METALLURGICA SINICA Dec. 2018 SLM 球形Ni 粉的制备与打印工艺性能 张亚娟 王海滨 宋晓艳 聂祚仁 (北京工业大学材料科学与工程学院新型功能材料教育部重点实验室 北京 100124) 摘 要 针对选区激光熔化(SLM)的技术特点，采用低温喷雾干燥与热处理相结合的新方法，制备得到了物相纯 净、球形度高、流动性好且粒径分布窄的球形Ni 粉。比较分析了喷雾干燥法制备的Ni 粉和气雾化法生产的商 业化Ni 粉的显微组织和激光吸收率及其对3D 打印件组织和性能的影响。结果发现，喷雾干燥法制备Ni 粉的 激光吸收率是气雾化法生产Ni 粉的2 倍以上；打印过程中形成更宽的熔道，且颗粒熔化后表面张力和颗粒间 液桥力均较小，大大减少了金属粉末打印中极易出现的表面球化现象。喷雾干燥法制备Ni 粉打印件的相对密 度达到99.2% ，其显微组织由细小的柱状晶和胞状晶构成，且柱状晶穿过层间边界生长，使打印件具有致密的 层间结合。 关键词 选区激光熔化，喷雾干燥，球形度，表面粗糙度，激光吸收系数 中图分类号 TF 123 文章编号 0412-1961(2018) 12-1833-10 Preparation and Performance of Spherical Ni Powder for SLM Processing ZHANG Yajuan, WANG Haibin, SONG Xiaoyan, NIE Zuoren Key Laboratory of Advanced Functional Materials, Education Ministry of China, College of Materials Science and Engineering, Beijing University of Technology, Beijing 100124, China Correspondent: NIE Zuoren, professor, Tel: (010 E-mail: zrnie@bjut.edu.cn Supported by Innovation Research Groups of National Natural Science Foundation of China (No Manuscript received 2018-04-19, in revised form 2018-07-17 ABSTRACT 3D printing has attracted increasing interests in the field of metallic materials as it can ef- fectively shorten the production cycle and create parts with complex shapes, which can hardly be pro- duced by traditional methods. However, the gas atomization, as the mainstream method of preparing met- al and alloy powders to meet the requirements of the processing of selec