快速换摸培训.pdf

Time Based Management 缩短换模时间 Setup Reduction LeanSigma®, The Perfect Engine®, LeanStrategy®, and the TBM Consulting Group logo are registered trademarks of TBM Consulting Group Inc. SKB © 2010 TBM Consulting Group, Inc. All Rights Reserved. 议程 Agenda  战略 Strategy  概念 Concepts  方法 Methodology  工具 Tools  改善活动 Kaizen Activities SKB © 2010 TBM Consulting Group, Inc. All Rights Reserved. 7 - 2 换模时间是 Setup Time Is ... 在上一批生产之最后一个零件完成以后, 将设 备换成下一批生产所需之设备, 并将第一个合 格零件生产出来而需要的总时间。 The amount of time taken to change over a piece of equipment from the last piece of a production lot to the first good piece of the next production lot. SKB © 2010 TBM Consulting Group, Inc. All Rights Reserved. 7 - 3 时钟时间 Clock Time 更换机器Machine Change 换模时间 更换原料RM Change Setup Time 0 更换工模 检查/ 调整 Tooling Exchange Inspect/Adjust 首件产品时间 首件合格 (可能合格或不合格) 产品时间 1st Piece Time 1st Good (good or bad) Piece Time SKB © 2010 TBM Consulting Group, Inc. All Rights Reserved. 7 - 4 为何要缩短换模时间 Why Reduce Setup Times?  增加产品产量, 支持下游流程, 减少瓶颈问题 Increase output to support t