PASSIM卷接机组新型电控系统的设计与实现-烟草科技.PDFVIP

/TobaccoScienceTechnology /EquipmentApparatus 2009 4 ( 261) PASSIM 1 1 2 2 , 　 , 　, 1 陕西中烟工业公司宝鸡卷烟厂,陕西省宝鸡市东风路 1 号　721000 2 中国科学院沈阳自动化研究所, 沈阳市南 街 114 号　110016 :PASSMI卷接机组;电控系统;高速信号处理;重量控制;烟支质量检测 :PASSIM卷接机组原控制系统采用电路板进行逻辑控制,抗干扰性能差, 故障率高,造成生产效率 降低、原材料消耗增大、维修工作繁重等。为此,设计了一套新型卷接机组电气控制系统。该系统采用 PLC进行过程控制,以工控机为上位机完成人机通信,采用交流伺服驱动,并通过高速信号处理专用系 统完成重量检测控制及烟支质量检测功能;利用 PROFIBUS、CAN及 MPI多种总线方式完成各单元间的 通讯, 实现信号和数据间的传递和共享。改进后的 PASSMI机组运行稳定可靠,采样速度快, 实时性强, 且维修方便。机组的有效作业率由 85%左右提高到 90%以上, 降低了卷烟纸和烟丝等原材料的消耗。 :TS433　:B　:1002 -0861 (2009 )04-0025-03 DesignandImplementationofNewControlSystem inPASSIM FilterCigaretteMaker XIELIN-JUN(1), ANJING(1), GAOJIE(2 ), andDUJIN-SONG(2 ) 1 BaojiCigaretteFactory, ShaanxiBranchofChinaTobaccoIndustryCorporation, Baoji72 1000, Shaanx,iChina 2 ShenyangInstituteofAutomation, ChineseAcademyScience,sShenyang110016, China Keyword:sPASSIM filtercigarettemake;rElectriccontrolsystem;High-speedsignalprocessing;Weight contro;lCigarettequalitymonitoring Abstrac:tTheoriginalcontrolsystemofPASSMIfiltercigarettemakeradoptinglogiccontrolcircuitboardhad thedisadvantagesofpoorresistancetodisturbanceandfrequentmachinefailureswhichresultedinlowproduc- tionefficiency, highmaterialconsumptionandlaborsomemaintenanceworksTherefor,eanewelectriccontrol systemwasdesigned, whereinPLCwasusedforprocesscontro,lindustrialcomputerwasusedasahostcom- putertomiplementman-machinecommunication, andACservowasusedfordriveCigaretteweightandqua-l itymonitoringwerefulfilledbyanexclusivehigh-speedsignalprocessingsystem Thecommunicationbetween differentunitswascarriedoutbyPROFIBUS, CANandMPIThemiprovedPASSMI cigarettemakerworks stabl,yreliablyandfeatureshighsamplingspeed, fastresponseandeasyofmaintenance; itsoperationeff-i ciencyraisesfrom85% tomorethan90%;andtheconsumptionofcigarettepaperandcuttobaccoisalsore- duced 　　PASSMI 20 90 ,, 、, MOLINS, ,, , [1] 。, 。,