基于雾化技术的三醋酸甘油酯自动喷雾系统的设计与实现-烟草科技.PDF

/TobaccoScienceTechnology /EquipmentApparatus 20 10 9 ( 278 ) 1 ＊1 1 2 , , 　, 1.湖南大学电气与信息工程学院,长沙市岳麓区麓山路　4100 82 2.深圳市博联达电气设备有限公司, 东省深圳市福田区上步中路 1043 号　518028 :滤棒成型机组;三醋酸甘油酯;喷雾;滤棒硬度;可编程控制器;伺服定位 :KDF2 型滤棒成型机组的增塑剂上胶系统, 采用毛刷旋转甩涂三醋酸甘油酯控制滤棒硬度, 存在 三醋酸甘油酯喷涂不均匀、丝束与三醋酸甘油酯浪费严重等问题,为提高滤棒质量, 设计了基于雾化技 术的三醋酸甘油酯自动喷雾系统。该系统采用“PLC+触摸屏”作为主控制器, 增压泵将加热的三醋酸 甘油酯高压泵入集油器,通过喷嘴均匀喷雾到运行丝束上;利用 PLC内置定位功能和伺服定位模块, 实 时跟踪丝束速度, 精确控制活门位置,调节三醋酸甘油酯流量;通过检测三醋酸甘油酯箱内三醋酸甘油 酯温度和液位, 完成三醋酸甘油酯自动加热和施加。测试结果表明,滤棒硬度达到 88%±1.8%, 硬度 过程能力指数达到 1.4 以上;三醋酸甘油酯喷涂均匀,系统运行稳定可靠, 平均跑条量由原来的 38 g减 少到 5.8 g,平均剔除量由原来的 1282 g减少到 32 g,有效减少了三醋酸甘油酯和丝束损耗。 :TS457　:B　:1002 -0861 (2010 )09-0010-05 DesignandRealizationofAutomaticTriacetinSprayingSystemBasedonAtomizingTechnology CHENYAN-DONG(1), MENGZHI-QIANG(1), ZHANGHENG(1), andYUXUE-XIANG(2 ) 1.CollegeofElectricalandInformationEngineering, HunanUniversity, Changsha4 10082, China 2.ShenzhenPortUnionElectricalEquipmentCo.Ltd., Shenzhen518028, Guangdong, China Keyword:sFilterrodmake;rTriacetin; Spraying; Filterrodhardnes;sProgrammablelogiccontroller (PLC);Servopositioning Abstrac:tThebrushtypeplasticizersystem inKDF2 filterrodmakertendstoresultinwidevariationin triacetinadditionandmaterialwaste.Inordertomiprovethequalityoffilterrod, anautomatictriacetin sprayingsystembasedonatomizingtechnologywasdesigned, whereinPLCandtouchscreenactedasmain controller.sHeatedtriacetinwaspumpedintoamanifoldunderhigh-pressurethenevenlysprayedonthe runningtowbynozzle.Bymeansofthebuild-inpositioningfunctionofPLCandservopositioningmodul,ethe towspeedwastracked, theplasticizervalvewasaccuratelycontrolledtoadjusttheflowrateoftriacetin.By detectingthetriacetintemperatureandlevelintheplasticizerbooth, triacetintemperatureandvolumewere automaticallymaintained.Thepracticaltestingresultsshowedthatthefilterrodhardnessreached88% ± 1.8%, andtheprocesscapabilityindeforrodhardnesswasabove1.4.Triacetinwasspra