锂电池隔离膜制程运用试验设计之参数最佳化研究-南台学报.PDF

王鵬森等／南臺學報工程科學類 第 3 卷第2 期 2018 年9 月 10—23 10 鋰電池隔離膜製程運用實驗設計之參數最佳化研究 方正中、楊金山 、*王鵬森、許文獻 、石玉屏 南臺科技大學工業管理與資訊系 *peng@stust.edu.tw 摘要 本研究運用品管手法之「特性要因圖」找出影響鋰電池隔離膜中段製程之重要品質特性隔膜透氣度 及隔膜厚度之關鍵因子，再利用實驗設計中反應曲面法 （Response Surface Methodology ，RSM ）之中央 合成設計 （Central Composite Design, CCD ）進行製程參數最佳化，以降低實驗成本及提高產品良率。經 研究結果顯示，隔膜透氣度平均值(秒) 由改善前10.8 秒改善至9.27 秒（規格中心值為9 秒），標準差由 0.66 秒改善至0.56 秒；隔膜厚度平均值(μm) 由改善前20.43 μm 改善至20.02 μm（規格中心值為20 μm ）， 標準差由0.18 μm 改善至0.12 μm 。 關鍵詞 ：鋰電池 、隔離膜 、反應曲面法 、中央合成設計 Application of Experimental Design for the Parameter Optimization on the Process of Lithium Battery Separators Jeng-Jung Fang, Jin-Shan Yang, *Peng-Sen Wang, Wen-Hsien Hsu, Yu-Ping Shih Department of Industrial Management and Information, Southern Taiwan University of Science and Technology Abstract In this study, Causes Effects Diagram was applied to find out the key factors that affect the quality characteristics of the gurley and the thickness of the membrane in the middle of the manufacturing process of lithium battery separator. Moreover, Central Composite Design (CCD), one method of Response Surface Methodology (RSM), was employed to optimize the process parameters in order to improve the production yield and lower the cost. The results showed that the average of membrane gurley (in second) is improved from 10.8s to 9.27s, where its target is 9s, and that its standard deviation is reduced from 0.66s to 0.56s. The average of membrane thickness (in μm) is improved from 20.43 μm to 20.02 μm, with the target of 20 μm, while its standard deviation is also shrank from 0.18 μm to 0.12 μm. Keywords: