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过程能力(培训教材)优质教材.ppt
See: DMM00061-EN. The data was collected 2 times per shift in time-series order. The sub-group size is 5 (n=5) There are 12 sub-groups (N=12) Fixed sub-group size Process Capability: ‘Inherent’ is the important word. This means the capability over a short-term period without process trends and shifts. This means that the capability includes only ‘Common Causes’ Process Performance: ‘Consistently’ is the important word. This means the longer term performance of the process including process trends and shifts. Process trends and shifts are caused by ‘Special Causes’ White Diamonds: Selected, placed on the drawing and agreed with the Supplier by E1.5 Verification of critical design characteristics prior to E3 Phase 1 - Sample Series Phase 2 - Pre-production Series Minimum requirement for Cpk: 1.67 by E3 Ppk also has to be considered. Recommended minimum by E3 is 1.33. Black Diamonds: Selected, placed on the drawing and agreed with the Supplier by E3 Represent critical design characteristics that the supplier will control their process with in mass production. May be a critical white diamond that is converted to a black diamond. Also know as the normal distribution. This is the ideal shape that we are looking for in order to conduct process capability analysis. DMM00024-EN Excel Macro for Data Collection and Analysis does not conduct a Normality Check. This means that it can be misused and give wrong results in the inexperienced hand. A statistical software package such as ‘MiniTab’ needs to be used to carry out a Normality Test on the data. Normal distributions indicate that the output of the process is caused by randomly influenced input parameters. This is an ideal situation as it excludes special causes such as trends and shifts. We can never measure all parts in the population, so we are forced to take samples from the population Any statistic that we calculate from the sample is an estimate only of the population. Any estimate can be wrong. At +/- 1-sigm
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