液压冲击式桩锤结构设计说明书.doc

摘要 PAGE — — — PAGE 14— 摘要 建筑业是国民经济的支柱产业，液压桩锤属于建筑机械中的桩工机械。在工业发达国家中，由于液压桩锤的高性能低公害，都在大力开发这种产品，并已作为成熟产品生产。 液压桩锤主要由锤主体、液压系统、测控装置三部分组成。 该论文成果体现在样机设计方案的创新性、技术水平的先进性等。 1.设计方案的创新性 (1)采用汽车式底盘、前后支腿结构和导轨式桩架支撑整个桩锤主体。 (2)锤头中空，内置颗粒金属，用于调节锤头冲击重量。这也是本文的主要创新点 2.技术水平的先进性 液压桩锤在最大冲程能量时的总传动效率为72. 7%,按相同计算方法，国外5种同类产品(日本车辆、日立建机、德国MENCK、美国HPSI、芬兰JUNTTAN)的平均总传动效率为56.9%。新型液压桩锤样机的传动效率比国外同类产品高出近16个百分点。通过对样机试运行和性能测试结果表明:液压桩锤的设计方案具有创新性和实用性，性能及价格适合我国建筑市场需求，具有较好的发展前景。 关键词:液压桩锤；液压系统设计；动力学计算。 Abstract Architecture is one of the backbone industries of the national economy. The hydraulic pile hammer (HPH) is one of the pile-driving machineries for architectural applications. Compared with other kinds of pile hammers, it is characterized of lower environmental pollution, less vibration, lower noise, high Work quality, and larger energy transmission efficiency, which has been developed and put on market in advanced industry countries due to its advantages. New-style hydraulic pile hammer (NSHPH) is made up of a main body of hammer, a hydraulic power source, and a measure set. The study findings of this article characterize in the innovative design scheme and the advanced technical level. 1 Innovative Design Scheme (1) Uses the automobile type chassis、Around leg structure and guide rail type pile frame support entire pile monkey main body. (2) In hammer head spatial, in sets at the pellet metal, uses in adjusting the hammer head impact weight. 2 Advanced Technical Level The mean total transmission efficiency (TTE) of the five foreign HPHs (Japanese vehicle, Japanese Hitachi, German Menck, American Hpsi, Finnish Junttan) is 56.9% by the same counting method. While the TTE of the NSHPH in this paper is 72.7% at maximal sticking energy, which is 16% higher than the foreign ones. The NSHPH in this paper is designed innovatively and practical