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Sequential Approach vs Integrated Approach Sequential Approach : Product Design Production Planning Process Design Facility Layout Material Handling System Design 精品文档 Sequential Approach vs Integrated Approach Integrated Approach : Impressive results in cost, quality, productivity, sales, customer satisfaction, delivery time, inventory levels, space + handling requirements, building size, etc. Product Design Process Design Schedule Design Layout Design + Material Handling System Design Concurrent Engineering Terms of product, process, scheduling and facility design planners work with marketing, purchasing, etc. Personnel address the design process in an integrated way. 精品文档 Facility Layout Procedures Naddler’s Ideal System Approach (1961) Immer’s Basic Steps (1950) Apple’s Plant Layout Procedure (1977) Reed’s Plant Layout Procedure (1961) Muther’s Systematic Layout Planning (1961) 精品文档 Naddler’s Ideal System Approach The ideal system approach is based on the following hierarchical approach toward design: 1. Aim for the “theoretical ideal system.” 2. Conceptualize the “ultimate ideal system.” 3. Design the “technologically workable ideal system.” 4. Install the “recommended system.” Theoretical ideal system Ultimate ideal system Technologically workable system Recommended system Present system 精品文档 Immer’s Basic Steps Immer described the analysis of a layout problem as follows: “This analysis should be composed of three simple steps, which can be applied to any type of layout problem. These steps are: 1. Put the problem on the paper. 2. Show lines of flow. 3. Convert flow lines to machine lines.” 精品文档 Apple’s Plant Layout Procedure Apple recommended that the following detailed sequence of steps be used in designing a plant layout. 1. Procure the basic data. 11. Determine storage requirements 2. Analyze the basic data. 12. Plan service and auxiliary activities. 3. Design the productive process. 13. Determine space requirements
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