货车制造业中冲压成形数值模拟系统应用研究-材料工程专业论文.docxVIP

哈尔滨理工大学工程硕士学位论文货车制造业中冲压成形数值模拟系统应用研究 哈尔滨理工大学工程硕士学位论文 货车制造业中冲压成形数值模拟系统应用研究 举文碜统了铁路货车制造业中典型冲压件的数值模拟应佩技术。论述了 冲压数值模拟中有关力学模型、材料、接触、单元等方面的理淞本文所有 D瓣筹雹篓磊霎盏≥肌洲谶龃觯蝴揪帅～F叩几8。谢A软件包实施完成。 ＼ f本文重点对铁路货车中几个典型冲压成形件做了数值模拟研究。 ＼ 其一通过对棚车侧板成形冲压数值模拟研究证明了冲压模拟技术在 化 压工艺方案中的成功应用，由于真实的模具造价昂贵，对于不同的工 方 不可能用实模方法逐一论证，通过数值模拟方法可以在计算机上真实 再 不同的方案结果。 其二通过对转向架弹簧托板成形的数值模拟研究证明了模拟技术在 品 艺性审查中的成功应用，其中FLD曲线是判断工件顺利成形的主 手 其三通过10寸制动缸缸盖成形的数值模拟研究证明了模拟技术商以顺 4完成多步成形的模拟计算并可以在拉深材料优选中起到作用。 ／ 本文还利用数值模拟技术对圆筒件拉深成形及方盒件成形中布同材料参 蝴影响做了模拟和研究，结果表明不同的材料成形参数对于拦涑成形均有 9起影响，并不能盲目追求高指标的材料成形性能参数。另∥通过数值模拟 方法研究了面内各向异数对于成形的影响。 关键词铁路货车；冲压成形：数值模拟；成形性能参数 钉问距 矍堑堡堡：!；查兰三堡堡圭耋簦篓塞THE 矍堑堡堡：!；查兰三堡堡圭耋簦篓塞 THE APPLIED STUDY oF NUMERICAL SIMULATIoN IN RAⅡjWAY FREIGHT CAR MANUFACTUIUNG INDUSTRY Abstract This essay is to study numerical simulation applied technology implemented in typical forging parts of railway freight car manufacturing industry,present various theory in the process of press numerical simulation in terms of mechanical model，material，contact and elements，etc．The soft ware package of DYNAFORM／LS．DYNA on the basis of none linear explicit calculation method is adopted in the process of press numerical simulation． This essay focuses on numerical simulation research on several typical forging parts to freight cars，among which research on numerical simulation in the process of side plate of the box car forming proves the successful application of simulation technical know—how in forging procedure schemes optimization．As the real dies and fixtures are much more expensive，it is impossible to verify various procedure schemes with real dies and fixtures，while various results for each scheme are shown in the computer vividly with numerical simulation method． Numerical simulation study on bogie spring support plate forming demonstrates successful application of simulation technology in product procedure review,FLD curve is the major means of judging smooth forming of the part． Numerical simulation research on forming of