滚刀铲齿车床数控化再制造技术研究探究文档.docVIP

摘 要 滚刀是一种高效齿轮加工刀具，它直接决定着齿轮的加工精度。目前滚刀精加工设备的滚刀铲齿车床，大都属机械式且人工金刚笔修整砂轮，难以满足复杂截形滚刀的高精度、高效率加工要求。为此，本文进行了滚车床的数控化再制造研究，它不仅有助于解决复杂高精度滚刀的加工问题也增量盘活了现有滚刀铲齿车床，具有较为重要的循环经济效益和应用价值。 首先，论文介绍了普通滚刀铲齿车床的结构及加工原理，提出了滚刀床数控化再制造的思路，进行了滚刀铲齿车床数控化再制造的功能要求与标体系的研究，为滚刀铲齿车床数控化再制造提供理论依据；其次，确定了数控化再制造的总体方案，包括再制造的具体内容及控总体方案。最后，进行了机床零部件的再设计，它包括机械传动系制造设计、砂轮修整系统结构设计、磨头的结构改造设计等。初步试验表明：再制造机床的加工精度能够满足复杂高精度滚刀的加工由于再制造成本显著低于新购同类设备费用，具有较好的应用前景。 。 关键词：数控化再制造，滚刀，铲齿车床，磨削 ABSTRACT Hob is a efficient tool for machining gear which directly determines the machining precision of gear. At present，as an equipment for hob finish machining，hob backing-off lathe are mechanical，and moreover，the grinding wheel was manually finished by diamond pen，it is more and more difficult to meet the machining requirements of high precision and efficiency for complex truncated hob. Therefore，NC remanufacturing of the hob backing-off lathe was advanced. It not only contribute to solve the machining problem of complex high-precision hob，but also revitalize the existing hob backing-off lathe on a large scale，which highlights the circular economic efficiency and applied value. First of all，the structure and work principle of ordinary hob backing-off lathe is introduced in the paper. The method of NC remanufacturing for the hob backing-off lathe was advanced. The functional requirements and technical Indicator System of NC remanufacturing for the hob backing-off lathe have been researched，all of which provide a theoretical basis of the NC remanufacturing for hob backing-off lathe. Secondly，the total scheme on numerical controlled remanufacturing is established. The details and overall control scheme of control system are included. Based on the above research，the part of machine tool is remanufactured，such as the mechanical transmission system，abrasive wheel finisher system，grinding head part，and so on. As there manufacturing cost is greatly lower than the charge of buying the same function equipment. It gains better application foreground.