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8- PAGE 38
焊接施工方案 Welding Construction Method
一、工程概述 General
本工程共有碳钢管道7581m,碳钢管道焊接是本工程施工的重点,直接影响施工质量的好坏,所以我们应高度重视,保证工程的施工质量。
Carbon steel piping in this project is 7581 meter long, so welding work for carbon steel piping is one of the most important work in the construction. We will pay high attention on this, to guarantee quality of this project.
二、本工程采用施工规范 Standards and Codes
《现场设备、工业管道焊接工程施工及验收规范》GB 50236-98
Code for construction and acceptance of field equipment, industrial pipe welding engineering
《钢熔化焊对接接头射线照相和质量分级》GB3323-87
Radiography and quality grade of fusion weld
三、焊接准备 Preparation
施工前根据该项目的材质,规格及焊接方法,提供合格的焊接工艺评定报告。
According to material, specifications and wielding method in this project, it is necessary to provide WPS and PQR.
以合格的焊接工艺评定为依据,编制焊接作业指导书,指导焊工现场焊接作业。
Based on WPS and PQR, welding operation instructions can be made out, which guide site welding works.
凡参与管道焊接的焊工,应参加业主举行的焊工进场前考试,并应取得所施工范围内和质量技术监督部门及业主认可的合格资格。
Before welders start to work, they shall take part in qualification examination by the owner, and shall pass the examination.
取得施焊资格的焊工,在施焊过程中,应按批准的焊接工艺进行焊接。
Welders who pass qualification examination shall carry out approved welding process during their welding.
建立施工现场焊条二级库,二级库内包括焊条堆放架、焊条烘箱、焊条恒温箱、温度计、湿度计及焊条烘烤、领用、发放及回收制度等。且派专人负责二级库工作。
Welding rods secondary warehouse shall be set up at site, in the storage, it is necessary to prepare welding rods laydown shelves, rod dryer, rods constant-temperature box, temperature meter, humidity meter, rods drying record, issuing record and recycle regulation, etc. special person shall be response for it.
施工用电焊机、砂轮机等机具经检验合格。
Welding machine, grinder and plasma cutter shall be in good condition and shall be inspected.
焊条选用符合国家及行业规范规定,焊接材料应提供焊材质量说明书,其提供的化学成分,力学性能等指标应符合有关标准的要求,外观不得有锈蚀等缺陷,不合格的产品不能使用。
Welding rod shall be in accordance with relevant state standard and codes, welding material shall have quality proof with chemical content and mechanical properties, etc. and its visual quality shall be qua
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