20XX年发动机连杆滚针轴承失效分析及产品改进研究.docVIP

五邑大学本科毕业设计 PAGE 2 PAGE 1 摘 要 摩托车连杆滚针轴承的运动及受力状态比较复杂，现针对某型号发动机的连杆滚针轴承失效样品作失效分析。分析表明承受载荷过大，滚针的表面应力分布不均，保持架和连杆的结构强度和耐磨性不足等原因是连杆滚针轴承发生早期失效的主要因素。针对产品的失效原因，提出滚针的凸度技术以消除滚针的边缘效应，提出保持架和连杆的热处理技术以改善保持架和连杆的抗疲劳能力和耐磨性等工艺改进方案，协助生产厂家改进产品性能并提高其使用寿命。 关键词 滚针轴承；失效分析；工艺改进；摩托车 Abstract Motion of motorcycle connecting rod needle bearing and force it bears are very complicated. For a model of the engine connecting rod needle bearing failure samples for failure analysis. Analysis showed that the bearing load is too large, uneven distribution of needle surface stress, the cage and the connecting rod of a lack of structural strength and wear resistance due to early failure of the connecting rod needle bearing main factors. Reasons for product failure occurs, raise the crown needle technology, heat treatment of the cage and the connecting rod technology, used to improve the needle of the Edge effect and to raise the cage and the connecting rods resistance to fatigue and wear resistance, etc. process improvement program to help manufacturers improve product performance and increase its service life.矚慫润厲钐瘗睞枥庑赖賃軔朧碍鳝绢懣硯涛镕頃赎巯驂雞虯从躜鞯烧。 Keywords Needle roller bearings Failure Analysis Process Improvement motorcycle聞創沟燴鐺險爱氇谴净祸測樅锯鳗鲮詣鋃陉蛮苎覺藍驳驂签拋敘睑绑。  目 录 TOC \o 1-1 \h \z \t 标题 2,2,标题 3,3 HYPERLINK \l _Toc263863296 摘 要 PAGEREF _Toc263863296 \h I残骛楼諍锩瀨濟溆塹籟婭骒東戇鳖納们怿碩洒強缦骟飴顢歡窃緞駔蚂。 HYPERLINK \l _Toc263863297 Abstract PAGEREF _Toc263863297 \h II酽锕极額閉镇桧猪訣锥顧荭钯詢鳕驄粪讳鱸况閫硯浈颡閿审詔頃緯贾。 HYPERLINK \l _Toc263863298 第1章 绪论 PAGEREF _Toc263863298 \h 1彈贸摄尔霁毙攬砖卤庑诒尔肤亿鳔简闷鼋缔鋃耧泞蹤頓鍥義锥柽鳗铟。 HYPERLINK \l _Toc263863299 1.1 课题的提出 PAGEREF _Toc263863299 \h 1謀荞抟箧飆鐸怼类蒋薔點鉍杂篓鳐驱數硯侖葒屜懣勻雏鉚預齒贡缢颔。 HYPERLINK \l _Toc263863300 1.2 本课题国内状况 PAGEREF _Toc263863300 \h 4厦礴恳蹒骈時盡继價骚卺癩龔长鳏檷譴鋃蠻櫓鑷圣绋閼遞钆悵囅为鹬。 HYPERLINK \l _Toc263863301 1.3 滚动轴承国内外状况与研究方法 PAGEREF _Toc263863301 \h 6茕桢广鳓鯡选块网羈泪镀齐鈞摟鳎饗则怿唤倀缀倉長闱踐識着純榮詠。 HYPERLINK \l _Toc263863302 1.4 三轮摩托车的国内市场状况 PAGEREF _Toc263863302 \h 7鹅娅尽損鹌惨歷茏鴛賴縈诘聾諦鳍皑绲讳谧铖處騮戔鏡謾维覦門剛慘。 HYPERLINK \l _Toc26