基于PLC的精密滚柱直径筛选控制系统设计毕业设计论文.doc

- PAGE II - - PAGE I - 毕业设计任务书 课题名称: 滚柱直径自动分选控制系统的设计 摘 要 工业的发展对轴承的性能、寿命和可靠性提出了更高的要求，其质量取决于设计、制造和检测各个环节，而滚柱直径的误差是影响轴承质量的关键因素。在实际生产中测量滚柱尺寸时，因为数量较大，人工检测和分选比较困难，本文主要介绍一种由PLC控制的精密滚柱直径筛选系统，通过机械输送、电测的方式完成滚柱的自动检测及分选，实现自动高效筛选，对轴承的生产具有重要意义。 本设计推料气缸前端装有推杆，滚柱落下后能将其准确地推到限位挡板的位置，通过钨钢测头检测滚柱误差，并将测量值送相敏检波放大器处理后再送电压放大器放大，把与直径误差值成正比的电压值(±10V)送PLC的模拟量输入模块处理后，根据误差大小来决定具体打开哪一个翻板，再由电磁机构将限位挡板抽离，从而将滚柱送入不同的分料箱，料箱中装有油类物质，在滚柱落入料箱中时起到缓冲作用，使滚柱表面不受磨损，保证其精度。 仿真实验证明，本设计采用的方法是可行的，基于PLC的的轴承检测系统控制可以提高轴承检测的自动化程度。 关键词：精密滚柱；PLC；模拟量；直径筛选 - PAGE III - Abstract The development of industry of the bearing performance that service life and reliability put forward higher request, it’s quality depends on the design, manufacture and testing each link, and the diameter of the roller bearing the influence error is the quality of key factors. In the actual production of measuring roller size, because the amount is larger and artificial detection and sorting is more difficult, This paper mainly introduces a kind of controlled by PLC precision roller diameter filter system that through the mechanical transmission, electrical measurement is completed the way the automatic test and sorting of roller, to realize efficient on-line inspection, it has important meaning of the bearing production. This design push material cylinder with front push rod, roller falls to take its accurately pushed to the limit the position of the panel, through the tungsten steel side roller error detection head, and the measured value send phase sensitive detection amplifier after treatment，send voltage amplifier amplification, the diameter is proportional to the error of the voltage value (±10V) send Programmable Logic Controller (PLC) analogue input module after processing, according to the error size to decide which one specific open the flap, then the electromagnetic organizations will limit baffle pull away, and thus will roller into different points material box. In the material box with oil material, and in the r