smt_制程一课资料.pptVIP

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smt_制程一课资料.ppt

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smt_制程一课资料

SMT Manufacture process Write by MOEBG / SMT Manufacture Engineer – Yx lan TEL:3417 DSC-Main board DSC- FPC board Optical component--CCD SMT Introduction Automatic SMT line : 71 lines Location : C build - Floor 2~ 4 2D build - Floor 3 , 4 2E build - Floor 2 , 3 , 4 Line change：30 mins Production Efficiency：99.5% Through rate : 88 % Defect PPM : 50PPM Lost rate : 0.4 % PCBA average output : 400K / month SMT process PCBA Flow Chart S.M.T : Surface Mount Technology What is SMT : Good Print , and Mount Good !! SMT Equipment–Printer (SONY) Solder paste vendor (Lead-free type) Stencil design rule SMT實裝設備中高速機(SONY) SMT實裝設備汎用機(SONY) Mounter function X-Y DATA?? CAM350 edit Gerber file Combination X-Y Data and Gerber file by CPS SMT - Reflow (ETC) Method -Reflow profile (example : Lead free) SMT profile – Pre-heat zone This heating zone cause the uniform-temperature in all part of PCBA, that can reduce PCB warped ,and avoid solder-paste heating disproportion ally to cause splash down to get another failure Pre-heat zone temperature setting : ( generally setting, actually constant follow vendor’s data specification ) Lead-free – 25(room temp) ~ 150 ℃ : SMT profile – Soaking zone Solder-paste include solder alloy and Flux. Commonly, Flux content include Rosin, Activation, Solvent, and Rchological addition. Flux-heating can cause the content of Flux deoxidize solder to raise the soldering of the joint. Soaking zone temperature setting : (generally setting, actually constant follow vendor’s data specification Lead-free – 150 ℃ ~ 220 ℃ : SMT profile – Reflow zone In the Reflow zone, solder-joint comes into being Interface-alloy, that because most of metal becomes being melting. Peak temperature is in this zone, that is the highest temperature in the profile. Generally, in this zone (230℃ to peak temp) means solder alloy is in the melting states and diffe