冷拔钢管成型过程的非线性有限元分析-机械电子工程专业论文.docxVIP

冷拔钢管成型过程的非线性有限元分析摘 冷拔钢管成型过程的非线性有限元分析 摘 要 冷拔是在外拉力作用下，迫使金属坯料通过模孔，以获得相应 形状尺寸制品的塑性加工方法。在冷拔钢管成型过程中，变形区内 金属的流动十分复杂，其金属的流动规律影响拉拔模具的使用寿命、 拔管能源的消耗、拉拔过程的稳定以及产品的尺寸精度等。真实地描 述冷拔钢管加工过程，给出模具和工艺参数变化对成形区内金属流 动的影响，是合理地设计拉拔模具和优化拔管工艺设计的理论基础， 同时也是发展拉拔技术急待解决的实际问题。 本文采用弹塑性有限单元法，应用大型有限元分析软件(ANSYS) 对冷拔钢管成型过程进行较深入的研究，主要研究工作包括以下内 容： (1)应用二维和三维弹塑性有限单元法模拟空拔管和短芯棒拔 管的拉拔过程； (2)建立拉拔力计算模型，给出简便适用的拉拔力计算方法； (3)分析摩擦系数、模锥角对拉拔力的影响，给出计算最佳模 锥角的方法； (4)编制分析、计算程序，为合理的设计拉拔模具和优化拔管 工艺设计提供可靠的分析和计算方法。 关键词： 弹塑性 有限单元法 拔管 模拟 分析计算程序 AbstractThe Abstract The ana I ys i s of the process of co I d draw i ng of a stee I tube by the method of non I i nea r f i n i te e l ement Abstf-act C01d drawi ng is a kind of methods of manuFacturi ng s-teel tubes．Duri ng the drawing course，fiow of metal in deformation zotie i s verY compli Cated whl 1 e many factors can be affected by the flow rule．such as si ze preci sion of products，stability of drawi ng course，model’s 1 ife， energy cODsumptiOD， and so on．Designi ng a good modelfld opti【Ili zl ng the desi gni ng of drawi ng technique must be based on the elaborate descriPtion of the proeessing course and the flow of metal j n deforIllation zone affected by the variation of model and techni cal parameters． Further，it i s aR imporrant problem to be s01ved in practice for develoPlng Rew drawing technique． I rl thi s paper，non～linear fi Elite element method(FEM)and【nulti physl CS fields finite element(FE)software(ANSYS)are e JnD】oyed ro anal Yze the process of drawing of a steel tube。the work are as fe I 1 owj ng： (1)two and three dimensional FEM are employed to anal Yze the prooessing of both non～mandrel drawing and drawing with a short Plug． Caleulating model of drawing force i s built，a simpl e method of calculating drawing force is presented． How the drawing force is affected by frictioR coeffi cieRt and model angle is analyzed：the method of calculati ng optimal roodel angle is presented，too． (4) The pr