国际上水泥生产能耗的最佳实践值.docVIP

国际上水泥生产能耗的最佳实践值 International best practice values of energy consumption for cement production For the international best practices at each stage of production, data were gathered from public literature sources, plants, and vendors of equipment. These data and calculations are described below. 各个生产过程的国际最佳实践值是根据公开发表的各种文献资料，以及水泥企业和设备供应商提供的数据确定的。下面来介绍这些数据及其计算过程。 Raw materials and fuel preparation 生料和燃料制备 Energy used in preparing the raw material consists of preblending (prehomogenization and proportioning), crushing, grinding and drying (if necessary) the raw meal which is mostly limestone. All materials are then homogenized before entering the kiln. Solid fuels input to the kiln must also be crushed, ground, and dried. Best practice for raw materials preparation is based on the use of a longitudinal preblending store with either bridge scraper or bucket wheel reclaimer or a circular preblending store with bridge scraper reclaimer for preblending (prehomogenization and proportioning) at 0.5 kWh/t raw meal, a gyratory crusher at 0.38 kWh/t raw meal, an integrated vertical roller mill system with four grinding rollers and a high-efficiency separator at 11.45 kWh/t raw meal for grinding, and a gravity (multi-outlet silo) dry system at 0.10 kWh/t raw meal for homogenization. Based on the above values, the overall best practice value for raw materials preparation is 12.05 kWh/t raw material. Ideally this value should take into account the differences in moisture content of the raw materials as well as the hardness of the limestone. Higher moisture content requires more energy for drying and harder limestone requires more crushing and grinding energy. If drying is required, best practice is to install a preheater to dry the raw materials, which decreases the efficiency of the kiln. For BEST Cement, it is assumed that pre-heating of wet raw materials is negligible and does not decrease the efficiency of the kiln. 生料制备的能耗包括生料（主要是石灰石）的预混合（预均化和配料）、破碎、粉磨和烘干（如果需要的话）。所有物料在入窑之前都要经