立浇气缸盖充型及凝固过程的数值模拟材料工程专业论文.docxVIP

哈尔滨工业大学工程硕 哈尔滨工业大学工程硕士学位论文 - - II - Abstract In this paper, the advantages and disadvantage as well as development direction of current foundry technologies for cylinder- head castings are analysed. After the characteristics of various moulding methods are carefully taken into consideration, An assembling core process of bottom plate core - separable water jacket core, a core making process by using both cold and hot box core methods, a gate system by adopting bottom gate system with large flow and low velocity of flow, and a vertical-casting process scheme that represents the development direction of foundry process technology for cylinder-head castings are put forward respectively. According to the characteristics of the structure of the DEUTZ cylinder- head casting, the requirements of quality of the casting and a comprehensive analysis for our foundry facilities, the vertical-casting process scheme is confirmed bravely. After that, many corresponding changes subsequently take place in aspect of mold assembly, parting face choice, pouring position, temperature field and linear shrinkage coefficient and so on. ,and the pattern of mold-filling ，gas exhaust and quality control of the castings also appear new characteristics certainly. In order to fulfill the numerical simulation precisely to tackle the new problems, in this paper, the thermo-physical parameters for the cast alloy HT250 are experimentally measured, such as thermal conductivity, specific heat and latent heat. The solid model of the casting geometry is created through using Pro/E 3-D software. And the numerical simulation is performed by means of German software MAGMA. The mold filling and solidification process is numerically simulated in order to analyze the velocity field of mold filling, the temperature field of solidification and to predict shrinkage defects, etc. Finally the vertical- casting process scheme is optimized through the numerical simulation. Through applying the optimiz