枡捐徨怯耧勽朆厐凊坶弨笯枡强匀仑瘭庄疔(-机械制造及其自动化专业论文.docxVIP

II II 摘 要 随着机械工业的迅速发展，管材的弯曲成形技术受到了大量关注并得到了充 分的发展。然而，随着产品更新换代、机械性能不断提高，各种产品对管材形状 的要求也是越来越多样，弯管机的多样化需求也不断提升，因此，研发具有复杂 管材弯曲能力的弯管机有重要意义。 采用有限元法进行管材推弯性能分析。在研究有限元基本理论的基础上，利 用三维建模软件建立了管材推弯仿真实体模型；根据推弯工况，结合所研发弯管 机的设计参数，通过添加约束及载荷，在 Hypermesh 环境下，建立了管材推弯的 动态仿真分析模型，并进行了管材推弯的仿真分析，得出了推弯力等相关的分析 参数，为新产品开发及推弯试验提供了理论依据。 根据推弯动态仿真得到的分析参数，设计了推弯试验系统，并进行推弯试验 设计，通过采用不同的预弯角度并进行推弯，采集了试验数据，从而取得所要研 发弯管机的设计参数，即推弯时小车所需提供的最大动力，试验取得了良好的效 果。 将上述研究方法应用于具有推弯功能的左右弯三层弯管机，建立了弯管机的 整机三维模型，通过方案比较优化夹紧装置，并应用有限元分析软件对薄弱环节 零部件进行了静力学受力分析，通过最大受力部位应力与材料屈服极限的比较， 确保应力集中部位都在安全的范围之内，证明各个零部件设计合理，满足工作要 求。 关键词 管材；弯管机；推弯；动态分析；试验样机 III III Abstract Abstract With the rapid machinery industry development in recent years,tube bending technology has drawn a lot of attention and has been fully developed,With the upgrading of products, and improvement of the mechanical properties. there are more and more requirements for the variety of the pipe shape as well as more and more needs for the variety of tube bender, therefore, the research and development has a complex pipe bender bending capacity has an important significance. The finite element method for bending pipe to push the performance analysis. The basic theory of finite element in the study, based on the use of three-dimensional modeling software to establish a pipe Bending simulation entity model;Use of 3D modeling software solidworks establish the solid model, using hypermesh pretreatment software is built according to push and CAE model, combined with the actual situation of bending bender, the design parameters of the dynamic simulation bend pipe push, it is concluded that the more satisfied analysis parameters for pushing bending test, provides the theory basis for test. According to the dynamic simulation get pushed bending the analysis parameters, the design for push bending test system and test of the bending prototype, pushing the bending test design, through using different preflex Angle and push curved, collected test data and thus make the design parameters ben