太阳能电池焊接参数研究.pdfVIP

A STUDY OF OPTIMAL MANUFACTURING PARAMETERS WITH LEAD-FREE SOLDER ON THE C-SI PHOTOVOLTAIC CELLS BY USING HOT-AIR TABBING WuChang Yang, Herchang Ay †, YangJyun Ciou Graduate Institute of Applied Sciences National Kaohsiung University of Applied Sciences 415Chien-Kung Rd.,Kaohsiung 80778,Taiwan, R.O.C. †herchang@kuas.edu.tw Abstract Soldering and encapsulating of solar cells are the main processes for the photovoltaic modules. Poor soldering process will damage or crack the solar cells, induce a reliability problem, and even decrease the power output and lif espan of a solar module significantly. In this study, Response Surface Method (RSM) is used to analysis the factors affecting the grooving quality of soldering quality through strategic experiments. At first, list the quality factors that will influence the soldering quality of solar cells. Choose the control factors such as hot-air temperature, soldering time, flux, and etc. to set their levels. The experimental design is the Zero-Order of RSM. The measurements are performed on a device to test the peel strength and soldering length between the ribbon and busbar on the surface and its efficiency after soldering. RSM can build effective mathematic models with response characteristics from experimental results. Finally, following the soldering process of solar cells, apply the optimum collocation of parameters which have been calculated by the RSM. The average loss of power output after soldering is 4.688%. Compared to that of the original procedure, the average decline ratio is 10.65%. The optimization process in this research reduced 5.962% of power loss; therefore, the RSM for the optimization of soldering parameters can improve the quality of hot air soldering process efficiently. Keywords ：Solar Cell, Lead-Free, Solder-ing, Powe