圆锥滚子端面侧摆检测仪设计说明书（改）.docVIP

PAGE I 圆锥滚子端面侧摆仪设计 摘要: 圆锥滚子是铁路货车轴承中的重要部件之一，其基准端面圆摆动SDW (俗称端面侧摆) 会直接导致铁路货车轮轴轴向摆动，对机车轴承的使用寿命，机车行驶的平稳性甚至行车安全都有极大影响，必须在完成磨削加工后进行严格的检测和分拣。因此，圆锥滚子端面侧摆检测具有重要的意义。目前圆锥滚子基准端面圆跳动主要靠人工检测，这种方式劳动强度大、工作效率低、检测误差大。 本文设计了一种圆锥滚子端面侧摆自动检测仪，包括自动上料部分、支撑部分、压轮驱动部分、传送部分等。能实现自动检测、分选合格与不合格品，提高了检测精度，减轻了劳动强度。 关键词：圆锥滚子；自动检测；端面侧摆 宁夏大学硕士学位论文 PAGE 7 Design of cone roller end face pendulum ABSTRACT: The tapered roller is one of the most important parts of the railway truck bearing in the end, reference circle swing SDW (commonly known as the end side of the pendulum) will directly lead to railway freight cars axially swing of locomotive bearing life, has a great influence stability of locomotive running and driving safety, must be carried out in strict detection and sorting finish grinding after. Therefore, it is of great significance to detect the side sway of tapered roller. At present, the tapered roller end face is mainly detected by manual testing, which has the advantages of large labor intensity, low efficiency and large detection error. In this paper, a kind of automatic detecting device for the end face of the tapered roller is designed, which includes the automatic feeding part, the supporting part, the driving part of the driving wheel and the transmission part. The utility model can realize the automatic detection and sorting of qualified and unqualified products, improve the detection accuracy and reduce the labor intensity. Key words: Tapered roller; automatic detection; end face sway 目 录 TOC \o 1-3 \h \z \u 1 前言 3 1.1 本课题的背景及意义 3 1.2 滚子端面侧摆仪现状 3 1.3研究内容 4 2 总体方案设计 5 2.1 检测原理 5 2.2 系统组成 5 2.3 检测仪结构组成 6 2.3.1 上料部分 6 2.3.2 支撑部分 7 2.3.3 压轮驱动部分 7 2.3.4 输送部分 7 3 滚子端面侧摆仪各部件详细设计 9 3.1 上料部分设计 9 3.2 支撑部分设计 9 3.3 驱动压轮部分设计 10 3.3.1 驱动装置选择 11 3.3.2 V带设计 12 3.3.3 带轮轴设计 13 3.4输送部分设计 16 3.4.1 输送带结构设计 17 3.4.2 输送带设计计算 17 4 滚子端面侧摆仪主要部件建模 20 4.1 SolidWorks模块介绍 20 4.2 各部分零