空分节能降耗研究.doc

空分节能降耗研究 兖矿国宏30000Nm3/h空分装置节能和优化 摘要 随着我国经济的不断发展，在追求高产量、高质量目标的背后，我国也付出了沉重的代价--单位能耗大。因此，节能降耗刻不容缓。它对我国的经济发展有着重要的意义。首先，节能降耗是国家经济可持续发展的必然选择，可以缓解资源相对不足的问题。其次，节能是治理污染、改善环境的最有效途径。第三，节能降耗是提高企业经济效益，增强企业竞争力的重要措施。 本套空分装置采用分子筛吸附净化、增压透平膨胀机、规整填料塔（上塔、粗氩塔、精氩塔）筛板塔（下塔）制取氧、氮和氩的工艺。本文根据作者从事的空分行业，做了大量的数据收集和应用实验工作，对空冷塔和分子筛吸附器的改进提出了自己的见解。 根据热力学第二定律，通过有效能分析方法，对能量利用有效评估，指出不合理地方。本文对国宏化工有限公司空分车间30000m3/h大型空分设备进行物料恒算和能量恒算和有效能分析，得到如下结果： （1）增加冷冻水量，降低空冷塔阻力。 （2）纯化系统减少加温时间，增加吸附时间；增加有效床层高度。 （3）对部分管道进行保温，减少热量损失。 根据分析结果，提出节能改造和优化操作方案。最终达到节能、提高能源有效利用率的目的。 关键词：空分装置；节能；优化；吸附器 ABSTRACT With the constant development of our economy, in the pursuit of high yield, high quality objectives, our country also paid heavy price - - unit energy consumption. Thus, energy saving and consumption reducing brook no delay. It to our country economic development has an important significance. First of all, saving energy and reducing consumption is the inevitable choice of sustainable development of national economy, can alleviate the problem of lack of resources. Secondly, energy saving, environmental pollution control is the most effective way. Third, saving energy and reducing consumption is to improve the economic efficiency of enterprises, enhance the competitiveness of enterprises an important measure. Simulation analysis would be done against to the rectification process with the mostcommon full low-pressure air units used in home country. The process is full rectification low-pressure process adopted with molecular sieve adsorption, compressor turbo-expander,full rectification argon production without hydrogen and oxygen external compression. According to the author in air separation industry, doing a lot of data collection and application of experimental work, on the air cooling tower and molecular sieve adsorber for improvement put forward their own views. According to the second theory of thermodynamics, by using the available energy analysis method, it can describe accurately the perfect