考虑制造的设计.pptxVIP

Design for Manufacturing;The compressor have following dimensions: Outer diameter 75mm Inlet diameter 50mm Bore 6.5mm Axial length 39mm (blade part 31mm) Back sweep Shroud 35 deg and hub 20 deg Number of blades 6+6 Exit lean 35 deg;The compressor is machined with: Sandvik Coromant PLURA solid carbide cutters : T31 R216.42-05030-AK10A T32 CONIC BALLNOSE R1.5 5DEG T33 CONIC BALLNOSE R1.5 5DEG pgm 2201 Compressor_A7550565_r01.h T31 Roughing 1 pgm 2202 Compressor_A7550565_r02.h T31 Roughing 2 pgm 2203 Compressor_A7550565_f51.h T31 Splitter Finish Clear pgm 2204 Compressor_A7550565_r03.h T32 Roughing 3 pgm 2205 Compressor_A7550565_r04.h T32 Roughing 4 pgm 2206 Compressor_A7550565_r05.h T32 Roughing 5 pgm 2209 Compressor_A7550565_l01.h T33 Lead Edge pgm 2210 Compressor_A7550565_l51.h T33 Splitter Lead Edge pgm 2207 Compressor_A7550565_f01.h T33 Blade finish pgm 2208 Compressor_A7550565_h01.h T33 Hub finish;The compressor is machined in: Mazak 200 Mazatrol controller Turn Mill Machine This is a challenging component to manufacture in this machine type.;Marks on hub and blade at trailing edge.;P3MAX analysis;The vector of the tools is largely governed by the shroud curvature ;The hub finish problem solved but the still marks on the trailing edge of the blade.;Changed QO angle distribution.;The result of the changes in AxCent;The marks have now been almost vanished. The compressor was also balanced showing an imbalance of 2000 mg mm in phase so approx 0.05 g had to be grinded off, after balancing it was a residual imbalance of 34 milligram mm The conclusion: AxCent generates a new set of files very quickly after changed geometry. MAX-PAC import of files and new tool paths are created within a minute. 5 different blade shapes was tested in a day! Very steep learning curve when working directly with the production. The new geometry shows better performance both calculation vise and in real tests. ;Three impel