精益生教材产基础0602.pptVIP

精益基础 2 目录 Overview Scope 概述与范围 A Brief History of Lean 精益历史简介 The Flextronics Lean Enterprise (FLE) 伟创力精益生产屋 Waste Elimination 消除浪费 Value Stream Mapping (VSM) 价值流程图 5S Visual Management 5S及可视化管理 Super Market 超市 3 概述范围 4 执行者必须要知道的 98% of Organisations that engage with Lean, Fail!! WHY??? Lean is HARD!!! 98%的企业推行过Lean,但失败了，为什么？因为太困难！ Excerpts from the book “Lean Machines” Lean Thinking 精益思想 It’s a people issue. That’s why it’s so hard. Getting people to change – to do things differently than they have done them – is really, really hard. Art Byrne, CEO Wiremold 正是人的原因使它如此困难，让人去改变以前做事的方式—-确实很困难。 If a company is really maniacal about Lean it takes two to three years to go from kindergarten to first grade. That’s how tough it is. Mark DeLuzio, architect of the Danaher Business System, Danaher 如果一家公司已经真正开始推行Lean,那要花上2，3年的时间才能达到初级阶段。那是多么的困难！ 精益历史简介 Lean History Timeline 精益生产演变历史 The Origins of Lean Manufacturing 精益生产的起源 6 精益演变历史 Father of Management科学管理学之父 Father of Motion-Time Study 动作-时间研究之父 Father of Assembly Line Concept 组装线概念之父 Industry Quality Transformation 工业质量转变 Birth of TPS* / Lean Concepts TPS* / Lean 概念诞生 “The Machine That Changed The World” 改变世界的机器 “Lean Thinking” 精益思想 7 Lean Manufacturing has its’ root in the Toyota Production System (TPS). Several individuals at Toyota were instrumental in developing and systematizing TPS. Among the most important were:精益生产来自于丰田制造系统 (TPS).几位丰田人对其进行了发展和系统化，其中贡献最大的 ： Sakichi Toyoda丰田佐吉(1867~1930) Japan’s “King of Inventors.”日本“发明家之父” His concept of Jidoka (autonomation) is one of the foundational principles of TPS.他的概念jidoka (自动化) 是TPS的几项基础原则之一 First applied to Toyoda Power Loom equipped with a new weft-breakage automatic stopping device (developed in 1896).最初应用在自动织布机上，只要有断线就自动停机(发明于1896年) World‘s first automatic loom with a non-stop shuttle-change motion, the Type-G Toyoda Automatic Loom (developed in 1924). 发明了世界上第一台不停线换梭自动织布机，G型自动织机(发明于1924年) Founded Toy