充填时间VS射出压力FillTime.pptVIP

Lesson 5.製程條件對生產的影響 產品生產時的注意事項 射出條件設定的影響 射出量/切換點的影響 熔膠溫度的影響 生產時的注意事項 射出壓力- 生產時所需壓力過高會造成短射 鎖模力 – 生產時所需鎖模力過高會造成機器成本提高，以及發生毛邊及溢料的機會 成型時間 – 成型時間過長會增加機器使用成本 射出速度的影響 充填時間 VS. 射出壓力 射出速度的影響 射出速度 VS. 射出壓力 射出速度歷程的影響 射出速度歷程 射出速度歷程 為什麼射出歷程這麼重要？ 射出量/切換點的影響 射出量可由螺桿衝程距離的設定決定 射出量包括了填滿模穴需要的塑膠量以及保壓時須填入模穴的塑膠量 切換點是射出機由速度控制切換成壓力控制的點 螺桿前進衝程過短（切換點過早）會導致保壓壓力不足 假如保壓壓力比所需射出壓力還低，產品可能發生短射 熔膠溫度的影響 熔膠溫度對黏度的影響 黃明忠 較長的充填時間 較慢的射出速度 較厚的凝固層 較短的充填時間 較快的射出速度 較薄的凝固層 Melt Melt Fill Time (sec) Maximum Injection Pressure (MPa) 0 4 8 12 16 20 80 60 40 20 Optimal Fill Time Range Higher Pressure Lower Pressure 最佳化射出速度 射出速度過快 射出速度過慢 Higher Pressure 等速推進 根據產品外型及厚度調整射速 Lower Pressure Constant Speed Profiled Speed 熔膠通過澆口 模穴填滿 Stroke % Stroke % Ram Speed % Ram Speed % MFA @ time = t1 MFA @ time = t2 High MFV Low MFV time = t1 time = t2 Injection Higher Pressure 熔膠溫度較低 熔膠溫度較高 Lower Pressure Shear Rate (1/s) Viscosity (lb ft-s/ft^2) 1 10 1000 10000 100 100 1 10 590 F 640 F We use an injection speed profile to try and control the speed of the melt front. How many of you have seen this done? Can someone describe what would happen to the example part we just looked at if I used either of these two ram speed settings? (the constant speed would cause the melt front to speed up as discussed around the core; the profiled case would probably produce a more even melt front velocity because the injection slows down in the middle and then speeds up after the melt front gets past the core) This is shown in Figure 4-1 in the Design Guide and a discussion is there as well. Assume you are injecting plastic into the end of this part at a constant ram speed. What happens as the melt reaches the core in the center of the part where the melt is forced to split? (the melt speed increases) The volume flow rate of the plastic has remained unchanged while the space to push that volume into has suddenly decreased (due to the core section in the middle). It’s similar to water flowing through a hose at a constant volume. As s