扭矩保证程序培训.pptVIP

Torque Integrity Assurance Program Training扭矩保证程序培训 APA Manufacturing Quality 5/19/2006 Rev 2 Preparing your plant for TIAP工厂准备 Set up a Fastening System Control Team建立扭力控制小组 Identify a champion (Final Area Manager)确定一名领导(总装区域经理) Identify a supervisor or team leader (Torque expert or engineer)确定一名主管或小组组长(扭矩专家或工程师) Identify other team members and functions (Torque auditors, power tool repairmen and TPPS personnel)确定其他多功能成员(扭矩审核员,工具维修人员和TPPS人员) Read procedures standards (VOPFAN241, PT-3, PT-5) Located in APA e-room阅读程序和标准(VOPFAN241, PT-3, PT-5) Develop computerized list of torque tools with calibration requirements建立软拷贝的扭矩清单(包含校准要求) Develop a documented audit route 开发书面的扭力检查路线 Develop files to keep records and reports used to manage your torque program建立专用文件夹来保存扭力控制的记录和报告. Perform torque assurance self assessment执行扭矩保证自我评估. What is Torque?什么是扭矩? Simply stated, torque is the force that turns a threaded fastener (screw, nut, bolt).简单地说,扭矩就是旋转有螺纹的坚固件(螺栓,螺母,螺钉)力矩 The primary function of these fasteners is to hold or clamp parts together.紧固件的主要作用是连接或夹紧零件. It is important that adequate clamp load exist. 足够的剪切力很重要. Clamp Load is difficult to measure in a production environment, it is done in a laboratory by在生产环境中剪切力的测量是很困难的, 在实验室可由以下方式测得: Measuring the length of the fastener 测量紧固件的长度 Using a load cell in the joint有接合处用一个负载元件 Using strain gauges on the fastener在坚固件上用张力量具 Using ultrasonic measurements用超声波测量 The best we can do is measure Torque工厂最好办法就是测量扭矩. How Do We Measure Torque?我们该如何测量扭矩? Dynamic torque is electronically measured with a transducer during the securing process of a fastener. (Setting Torque) 动态扭矩是在旋紧紧固件过程中通过传感器自动测量(设定扭矩值) It does not take into account changes that occurs to joint clamp load after processing point. 它不会考虑装配后接合处扭矩的变化. It is used to center a tool at the mean of the torque specification (setting torque) and to monitor the process.将扭力工具设定在规范的中间值(设定扭力),以监控扭紧过程. Residual torque is measured through minimal rotation, in the tightening direction