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DESIGN AND DEVELOPMENT OF AN ECONOMICAL TORSION TESTING MACHINE by Glenn Vallee, Ph.D., P.E. And Robert Short Mechanical Engineering Department Western New England College 聚划算 jushihui/ Project Objectives Design and build a torsion testing machine capable of performing the ASTM Torsion Test Machine must measure material properties to within 5% of published data Machine must be affordable Torsion Testing Apparatus Experimentally determines torsional shear properties of materials A cylindrical test specimen is twisted until failure Applied torque and angle of twist are recorded ASTM Standardized Test Method Used- Specifies Test Procedure / Specimen Geometry Design Constraints Machine must be capable of fracturing a steel test specimen Specimen diameter to be 3/8 inch to allow examination of fracture surfaces- ASTM therefore requires a specimen length of  6 inches to meet the min length/diameter ratio Torque and angle of twist measuring devices to be easily accessible to students Design Constraints Machine must produce measurements within 5% of published ASTM results Budget allocation of $500 Many Years of Service!!! Determination of Shear Properties Elementary mechanics theory used to relate applied torque, T to shear stress, τ using Eq. (1) where ρ = radius of the specimen cross section J = polar moment of inertia of cross section Shear strain γ is calculated using Eq. (2) γ = ρθ/L where L = specimen length θ = angle of twist Determination of Shear Properties Shear Modulus G is determined by finding the slope of the shear tress-strain diagram Shear modulus may also be calculated using Eq. (3) Design – Torque and Angle of Twist Requirements Equation (1) was used to estimate the torque required to yield a C1018 plane carbon steel test specimen in torsion 3000 in-lb would be required to fail C1018 material at constant rotational velocity Experiments were performed using aluminum to find required angle o