轿顶轮的更换.doc

SECTION 10：Sheave replacement 第十节 轿顶轮的更换 Introduction: This document will give a step by step procedure on how to replace the sheave. 简介： 本文介绍如何更换轿顶反带轮。 TASK # 工作步骤： Perform J.H.A. with supervisor 与监督一起进行JHA分析。 Position material at top floor level 将所需材料放置于适当楼层。 Install barricades at top floor 在顶层放置防护栏。 Install safety lines 安装生命线。 Lift the car to the top floor 将电梯开至顶层。 Install rail grabbers and rigging to the crosshead 安装导轨夹，并悬挂吊链吊挂轿架上梁处。 Place blocking under counterweight 在对重下放置垫块。 Land the counterweight 顶靠好对重。 Keep tension on the two hoists 两侧吊链保持张力。 Will prevent downward motion in case the car is loaded beyond balance load 放置轿箱载重超出平衡负载时，出现轿箱下沉情况。 Remove the power 断电。 Remove the Dust Cover 拆下轿顶防尘盖。 Remove the Cotton Pin, Castlelated Nut and Spring Washer 拆下轮轴的开口销、锁母、和弹簧垫圈。 Remove the Locking Plate located in the other side of the shaft 拆下轮轴另一侧的定位板。 Support the Sheaves and remove the shaft 拖起带轮，抽出轮轴。 Lift out the sheaves and remove it 搬出轿顶反带轮。 Remove all the pieces from the top of the car 从轿顶拆下所有反带轮零部件。 Place the new parts in the TOC. Check that you have all the parts 将新的零件防于轿顶，检查是否齐全。 Place the sheaves 将反带轮安装到位。 Give a light coat at the extremes of the and introduce it 搬运装配时，进行必要的包裹防护。 Install the keeper Locking Plate 安装定位板。 Be sure that the Belt Guard is in the right place 确认带槽位置正确。 Introduce the Collar 套好固定套。 Introduce the Spring Washer and the casttlelated Nut 装好弹簧垫圈和锁母。 Apply torque until 275 N*m 紧固扭矩为275 N*m TOOLING：Dynamometer Tool 专用工具：力矩检测工具 Try to introduce the Cottor Pin, if doesn’t line up with the hole in the shaft, go back off the nut until you find the hole 插装开口销，如果无法插入轴孔，则向外转动锁母，将轴孔对出。 Install the Dust Cover 装好轿顶防尘盖。 Remove the Rail Grabbers 拆除导轨夹。 Power up 送电。 Remove counterweight blocking 拆除对重垫块。 Check terminations: make sure equal tension 检查曳引带绳头杆：确保张力相同。 Adjust terminations if required 如果需要，则调整曳引带张力。 Exit TOC 退出轿顶。 Run system at rated speed 以合约速度运行电梯。