cae 概念射出及流动概念.ppt

CAE application--Introduction to Injection Molding Flow Behavior Design Principles Injection Molding Machine Injection Molding Cycle Injection Molding Cycle Injection Molding Process Filling Mold closes, screw rapidly moves forward, frozen polymer skin forms at mold walls Packing Time (Holding) Cavity filled, packing begins, cooling occurring Injection Molding Process Cooling Packing complete, gate freezes off, cooling continues Screw moves back and begins plasticating resin for next shot Mold Open Cooling completes, mold opens The Injection Mold Flow Behavior What Does a Plastic Molecule Do in an Injection Mold? Phases of Molding Filling Volumetrically fill the cavity Pressurization Build up pressure in the cavity Compensation Add extra material to reduce shrinkage Fountain Flow Describes the phenomena of how plastic flows in a mold Material that first enters shows up at the surface near the gate Material that enters the cavity last, shows up in the center downstream Has direct influence on molecular and fiber orientation at the part surface Cross-Sectional FlowMolecular Orientation Molecular Orientation is caused by shear flow. The high amount of shear is inside the frozen layer, therefore the highest orientation Cross-Sectional Heat Transfer There should be a balance between heat input from shear and heat loss to the tool Injection Time /Frozen layer thickness Faster injection times will produce a thinner frozen layer, and a thicker flow channel Pressure-Volume-Temperature (PVT) Describes the temperature/pressure relationship for polymers over the entire processing range Shrinkage Design Principles Use Design Principles and Moldflow technology so you don’t have to do this: Moldflow Design Philosophy Number of gates The number of gates used is based on the pressure to fill the cavity. In general, one selects the minimum number of gates to fill the cavity. Position of gates The position of the gate is determined by the flow balancing principle. Fl