点焊焊接基础知识工艺篇.ppt

Welding Parameter (Stepper)焊接参数(递增器) The Electrode during Welding Process became deformed 　　在焊接的过程中电极发生了变形． Causes High Temperature and Pressure 　　引起高温和高压． The Electrode shape deform like “Mushroom shape” 　　电极变形成像蘑菇的样子． The result is: 结果是： Low current in mm2 　单位面积电流降低 Low pressure in mm2 　单位面积电压降低 To recover this issue need run Tip dress And install Stepper programs 为了弥补这种现象需要 运行电极修磨器并安装递增器程序. +800 +700 +600 +500 +400 +300 +200 +100 100 200 300 400 500 600 700 800 900 1000 Amp Nr Spot Tip Dressing 电极修磨 Change Tips更换电极 Most of Spot welding are with Impulse Function The Welding Temperature will be reach better on Heavy metal trough a series of Welding Impulse Interval from Impulse脉冲暂停期间 Welding Impulse 焊接脉冲 Welding Impulse　焊接脉冲 Welding Parameter (Impulse) 焊接参数(脉冲) Welding Impulse used to Weld parts 焊接脉冲用于焊接工件. Zinc Coated, 镀锌的 High Thickness, 高厚度的 Multi Thickness, 多层的 High Gap from parts 与工件之间有大的空隙. A series of short Weld Impulse but the Total Time should same as 1 impulse, could be used to Obviate difficulty to Weld 一系列短暂的而总时间等于一个脉冲的焊接脉冲可以避免排除焊接障碍. The Core Welding increase gradually the Temperature 熔核的焊接会逐渐的升高温度. Welding Parameter (Impulse) 焊接参数(脉冲) To Schedule a series of Short Impulse, at intervals cool time too, will give Thermic help to the 合理的安排一系列短的脉冲以及中间暂停冷却时间会有助于提高如下的热性能 Electrode, 电极 Transformer, 变压器 SCR 控制器 Gun 焊枪 Cables 电缆 The “Life” of all equipments will increase 所有设备的寿命都会有所提高. High Current to Weld heavy Thickness will Weld the Tip to the Core metal 用大电流去焊接过厚的工件会导致电极和熔核焊接在一起(Dangerous) Long Welding Time Too Weld the Tip with Core metal 过长的时间同样会使电极和熔核焊接在一起． (Dangerous) To avoid this we must use the Impulse 　为了避免这个我们必须使用脉冲 2 Impulse for small thickness(1 slope 1 Pulse) 　对于低厚度的用２个脉冲（每一个倾角一个脉冲） 3 or more for the big Thickness, (1 slope 2 Pulse) 　对于高厚度的用３个或者更多个脉冲（每个倾角２个脉冲） 10.000 8.000 6.000 0 6.000 8.000 10.000 Amp Time　时间 Slope In　上升沿 Pulse脉冲 Interval暂停期间 To Schedule a Slope with Impulse at intervals cool time