内压对薄壁铝合金管材充液压弯过程的影响-中国有色金属学报.pdf

21 2 2011 2 Vol.21 No.2 The Chinese Journal of Nonferrous Metals Feb. 2011 1004-0609(2011)02-0311-07 , , , ( , 150001) 5A02 63 mm1 mm 5A02-O 2.8 MPa , TG394 A Influence of internal pressure on hydro-bending of thin-walled aluminum alloy tube SONG Peng, WANG Xiao-song, XU Yong-chao, YUAN Shi-jian (School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001, China) Abstract: The influence of internal pressure on faults was investigated for a 5A02 aluminum alloy thin-walled tube in hydro-bending process by experiment and finite element method. The effects of internal pressure on wrinkling on the inner arc, cross-section distortion and wall thickness distribution were analyzed, and the thickness variation regularity was achieved. The mechanism of defect was revealed through stress state given by numerical simulation. The results show that the absolute value of axial compressive stress can be reduced by improving the internal pressure, and the wrinkling tendency declines. The wrinkles can be completely eliminated while the internal pressure reaches a critical value, and the critical value is 2.8 MPa for a 5A02-O aluminum alloy tube with an outer diameter of 63 mm and a wall thickness of 1 mm. The cross-section distortion decreases with the internal pressure increasing. The bigge