FMEA 的7种失效模式 Workshop 20141217.pptxVIP

FMEA 的7种失效模式 2 Example (Blockage 1.1) 3 - Capitalization : Change “Design Standard” - Transversalization : Apply all same products (programs, plants) Example (Blockage 1.2) Ask to check, not only exact same problem, but also similar potential risk - Found 11 exact same problems 45 similar problems and took countermeasure 4 7 Quality Basics in Program Key Characteristics Strict Control Plans Validated Engineering Changes Functional Milestones, Program Steering Committee and Gate Reviews FMEA Program QRCI 5 continuus updating FMEA: At what stage of PMS ? 6 FMEA Objectives Reduce risks related to the Product and the process definition and improve reliability and be documented Focus on priorities (Safety, reliability and functionality) during product process development after criticality ranking Identify the key needed verifications during the product/process development phase and during the production cycle Reduce costs and Development time D-FMEAs and P-FMEAs are the links between Key Characteristics and Control Plans Risks 7 FMEA DefinitionsFailure Mode Effect Analysis FMEA is a preventive analysis tool aimed at reducing risk during definition and validation of the Product and the Process designs The Design FMEA identifies potential failures of the product design during the complete life cycle of the product The Process FMEA identifies potential failures of the product due to the manufacturing processes Ref: FAU-S-DSG-3040 8 REDUCE THE COST OF MODIFICATIONS Drawing modifications Tooling modifications Slide version 02 9 The FMEA Types and Teams Design-FMEA(Product-FMEA) Process-FMEA Object When Product(System, Component) Responsible Starts at End of Concept Phase Product Designengineer or System architect Production process After first process definition Process Tool Engineer Teams People with experience 10 How to perform a FMEA 1- Product function (DFMEA) or Process step (PFMEA) 2- Potential failure Mode 3- Potential Effect 4- S