皮带驱动故障.pptVIP

Belt Drive Problems皮带驱动故障 Belt Drives Offer皮带驱动的特点 Flexibility in drive design 驱动设计的灵活性 Speed ratio variation 速比的可变性 Clean, lubrication free operation 干净，无需润滑的操作 Ease of replacement 更换的简便性 Relatively high efficiency 相对的高效率 Common Construction一般结构 Belt Drive Problem Types皮带驱动故障类型 Probably 3 of the greatest factors affecting how much vibration a belt-driven machine will experience are: 影响皮带驱动设备振动大小的三个主要因素是： ? Alignment of Sheaves 皮带轮对中 ? Sheave Concentricity 皮带轮同心度 ? Sheave Construction and Attachment Method 皮带轮结构和安装方法 If each of these factors are carefully considered, there is no reason to have inherently high vibration in belt-driven machines. 如果能仔细考虑以上三个因素，就能摆脱皮带驱动设备的高振动 Belt Drives 皮带驱动 1. It is best to take radial measurements in line with belt direction as shown 最佳方法是沿着皮带方向进行径向测量，如下图所示 Belt Drives 皮带驱动 2. Adjustable V-belt sheaves create undue vibration and premature belt and sheave deterioration. These devices have inherent vibration problems since it is not possible to keep sheave faces parallel with one another which allows belts to ride up and down in the grooves with each revolution. As a result, this creates belt tension variation which generates high vibration and accelerates belt and sheave wear. 可调整的V形皮带轮会引起振动过大以及皮带和皮带轮的过早恶化。这类设备有固有的振动问题, 因为很难使皮带轮互相平行，使皮带在凹槽内每转一周都会一张一弛。而皮带张力的波动，会导致高振动并加快皮带和皮带轮的磨损 Belt Drives 皮带驱动 3. Another critical factor in belt drives is the amount of sheave eccentricity (i.e., runout). Unfortunately, sheaves which are purchased for general utility machinery almost always have inherently high eccentricity much greater than that of other components which are used in general rotating machinery. 皮带驱动中另一个关键因素是皮带轮偏心的多少。用于一般通用设备的皮带轮大多在购买时已经比用于一般旋转机械的其它部件有更高的偏心率。 Worn, Loose or Mismatched Belts磨损，松动或不匹配的皮带 Belt Freq.= (3.142)(Pulley RPM)(Pulley Pitch Dia.)/Belt Length 皮带频率 = (3.142)(皮带轮转速)(皮带轮节圆直径.)/皮带长度 0.5*RPM 1. Worn belt defects detectable by vibration analysis include cracks,