电动机故障的诊断与维修.pptVIP

8-9 使用时间，噪音很大 例五： 150KVA 干式变压器 例六： 绝缘降低且轻微匝间短路的变压器 建立数据库管理，实现趋势分析与预测 EMCAT 专家诊断 IEEE推荐的电机状态监测时间间隔： 预知维修与监测进程 四、ESA 电机电信号分析技术 电流频谱分析 传送带通过频率 扇叶通过频率 齿轮啮合频率 轴承故障频率 传送带拍频 电源故障 转频 定子槽频 转子条频 电机电气故障 电机机械故障 高次谐波 Overall ESA Capabilities How ESA Operates Rules for Quick Analysis PPF Sidebands around LF De-Mod current indicate rotor issues 机械故障: Peaks in Current but not in Voltage = Mechanical 电气故障: Peaks in both Current and Voltage = Electrical 轴承故障 Not divisible by Line Frequency Non-Integer when divided by Running Speed Frequency Peaks only in Current 电机故障特征频率 故障类型 中心频率(CF) 定子机械问题 CF = RS x 定子槽数 LF 边频 转子 CF = RS x 转子条数 LF 边频 转子静态磁偏心 CF = RS x Rotor Bars LF and 2LF Sidebands 机械不平衡 CF = RS x Rotor Bars LF Sidebands and 2LF Signals 动态偏心 CF = RS x Rotor Bars LF and 2LF Sidebands with Running Speed Sidebands 定子电气问题（短路） CF = RS x Stator Slots LF Sidebands with Running Speed Sidebands 转子 RSL评判 RSL 转子状态 应对措施 1 极佳 无 2 好 无 3 小问题 继续监测 4 转子条裂纹发展或存在条间高阻 增加监测频率 5 单条或两条裂纹，产生高阻 增加监测频率，测振动 6 多条裂纹或存在断条与断环 尽快检修 7 存在多处断条或断环 立即检修或更换 转子裂条 铸造缺陷或软齿 电流谱分析——转子故障 * * * This is a cutaway of a three-phase induction motor. The fan is used to cool the motor. Bearings and end shields hold the rotor centered in the motor Stator laminations are designed to expel heat from the motor and reduce losses Stator windings are designed to be 120 degrees out of phase from each other and should be balanced. Rotor windings are a series of bars that are shorted at each end of the rotor and have current induced into them during motor operation. Between the stator and rotor windings is an air gap that must be maintained evenly about the stator. Uneven air gaps will cause low level vibration and will cause bearings to fail early. * There are a number of simple rules for quick analysis of the condition of an electric motor and to assist in the analysis of types of faults: PPF Sidebands around Line Frequency demodulated current indicates rotor bar faults. In the high frequency spectra, Mechanical faults show p