过程失效模式后果分析PFMEA教材.ppt

Process Failure Mode and Effects Analysis (PFMEA) Q1 and Export STA Team, Changan Ford Mazda Co. * PFMEA -- Path/Step 3 1 Minute Reference the working model Explain that we’re going to move through Path/Step 3 for all Failure Modes that still exist after completing Path/Step 2 (stress that all steps in Paths/Steps 1 and 2 must have already been taken) Identify process controls Rate the Detection for each process control Define Recommended Actions for high RPNs Process Failure Mode and Effects Analysis (PFMEA) Q1 and Export STA Team, Changan Ford Mazda Co. * Process Controls 4 Minutes Before moving on to detection, direct participants to consider types of control In design we referred to verification; in process we focus on process control -- the two are very different Define Current Process Controls FMEA Handbook page 5-40: Current Process Controls are descriptions of the controls that either prevent to the extent possible the failure mode/cause from occurring or detect the failure mode or cause should it occur. These controls can be process controls such as error/mistake proofing or Statistical Process Control (SPC), or can be post-process evaluation. The evaluation may occur at the subject operation or at subsequent operations. Discuss three types on slide Example -- preventive controls: operator training; preventative maintenance; limit switch; thermocouples Example -- detective controls: go/no go gauges; visual inspection; pressure decay tests Process Failure Mode and Effects Analysis (PFMEA) Q1 and Export STA Team, Changan Ford Mazda Co. * Define Occurrence 3 Minutes Ask a participant to define occurrence Define Occurrence: Occurrence is the likelihood that a specific cause/mechanism (listed in the previous column) will occur. The likelihood of occurrence ranking number has a relative meaning rather than an absolute value. Preventing or controlling the causes/mechanisms of the failure mode through a design or process change is the only way a reduction in the