191015 计算生产材料的ppm混合速率.pdf

Calculation of the ppm complaint rate for production material The ppm complaint rate is calculated by taking all deliveries (incl. initial samples) into account. Hidden defects in metallurgical structures during processing of blank castings and forgings are ignored for ppm purposes. 1. Calculation formula: Inspected defective units ppm = x 1,000,000 units supplied 2. Definitions: 2.1. ppm Parts per million. 2.2. Units The base unit of measure in which orders are placed (e.g. item, kilogram, meter, liter, etc.). The sum total of all base units of measure is used. No separate calculations are carried out for different base units of measure. 2.3. Inspected defective units Inspected defective units are components which deviate from specification (concept specification, drawing, regulations, etc.) or where a deviation exists in the accompanying documentation (e.g. initial sample inspection report, factory inspection certificate, etc.). Relevance for ppm purposes is assessed using the criteria set out in the annex hereto. Account must be taken of all units found to be non-compliant at the following locations: • Incoming goods inspection • Warehouse • Production • Assembly • Test stand • Dispatch • OEM (0 km) • Field failures Compliance with deadlines and volumes and Q-notifications for logistics is ignored for ppm purposes. 2.4. Units supplied Number of units supplied during the period under review. Version dated: 06/2017 Page 1 of 3 Calculation of the ppm complaint rate for production material Annex: PPM relevance and counting