施耐德电气水泥生产能源系统实现世界级先进管理.ppt

角色：烧成工艺主管，操作员（生料磨、煤磨、窑）画面：熟料质量分析 Make the most of your energy? * * * * * * Let’s look at the overview of the journey of the raw materials in the plant: 1. Limestone quarrying, crushing, preblending storage, 2. Raw grinding Clinker burning, Clinker storage, mixing of clinker and gypsum and additives before cement grinding (or called finish grinding), Cement packing and finally dispatching. Coal storage and coal grinding are needed in most of the cases to provide to the kiln and precalciner as thermal energy for clinker burning. * * * * * * * * Adelaide Brighton Cement Plant in Australia has adopted Schneider’s AMPLA system’s - downtime module. Through the optimisation of maintenance management and intelligent analysis of accidents, the numbers of shutdowns of three of their kilns have been reduced significantly. * *1: A company which owns multiple sites especially new acquired sites, to get the real performance data in a standard way or measuring method is a big challenge. Top companies like Lafarge and Holcim have their own equipment numbering system, performance terminology. But many companies like the newly growing companies in China do not have the standard yet. *2: Help plant managers to know where he is, the gap, root cause Help COO/ industrial directors have overview of performance across sites “The best”- to reward, BP The top 20%- set achievable target for group “The worst” or bottom 20%- Technical support priority (top agenda) * EOS is built on 4 software “Stones”: Process scada, ION enterprise, two modules from Ampla: production and Metrics. AmplaE is a packaged locked down version of Ampla Locked down by a soft key, focused on Energy Management, and dedicated to embedded in Energy Optimization System only AmplaE is based on Ampla V5.1, All features of Ampla are in there, but locked down by a soft key , Only Metrics Production reporting points needed by EOS Hierarchy, whatever production lines are involved in the plant (up to 102) Studio is no