面向五轴超精密机床设计的空间误差建模与灵敏度分析.pdfVIP

Int J Adv Manuf Technol (2013) 68:2525–2534 DOI 10.1007/s00170-013-4874-4 ORIGINAL ARTICLE Volumetric error modeling and sensitivity analysis for designing a five-axis ultra-precision machine tool Guoda Chen Yingchun Liang Yazhou Sun Wanqun Chen Bo Wang Received: 19 October 2012 /Accepted: 25 February 2013 /Published online: 14 March 2013 # Springer-Verlag London 2013 Abstract The five-axis machine tools are increasingly popu- with respect to the translational axis, i.e., TTTRR, RTTTR, lar for meeting the demand of machining the workpiece with and RRTTT [1]. The machine errors directly influence the growing geometric complexity and high accuracy. This paper accuracy of the machined workpiece, which has many types. studies the volumetric error modeling and its sensitivity anal- Ramesh et al. [2] reviewed related research on machine error ysis for the purpose of machine design. The volumetric error and pointed out that geometric and kinematic errors make model of a five-axis machine tool with the configuration of up the basic inaccuracy of a machine tool. Error synthesis RTTTR is established based on rigid body kinematics and method is an important error identification method for the homogeneous transformation matrix, in which 37 error com- machine tool, which can obtain the total error in terms of ponents are involved. The sensitivity analysis of volumetric individual error components. The main focus of this method error regarding 37 error components is carried out respective- is volumetric error modeling and compensation. ly. The analysis results are successfully used for the accuracy Volumetric error modeling of the machine tool is usually design and manufacture of a five-axis ultra-precision machine based on rigid body kinematics, in which homogeneous trans- tool