《基于PLC的数控车床电气控制系统设计》-毕业论文（设计）.docVIP

中南大学毕业论文（设计） PAGE PAGE 33 基于PLC的数控车床电气控制系统设计 摘 要 数控机床是一种机电一体化的数字控制自动化机床。早期的数控机床是依靠继电器逻辑来实现相应的功能。由于继电器逻辑是一种硬接线系统，布线复杂，体积庞大，更改困难，一旦出现问题，很难维修。这样的系统，其可靠性往往也不高，影响正常的生产。 本文正是针对这一问题展开工作的。本文介绍了用三菱FX2N微型可编程控制器对CK9930机床的电气控制部分的改造设计，重点阐述了数控机床PLC的功能、机床的电气控制原理及相应的PLC程序编制与调试三方面的问题。并且详尽地展示了PLC控制程序的开发过程。 根据数控车床所承担加工任务的特点，可知其操作过程比较复杂。要用PLC控制车床动作，必须将PLC及其控制模块和相应的执行元件加以组合。所以在该控制程序的开发过程中，采用了模块化的结构设计方法。 本文主要完成了主轴控制、坐标轴控制、自动换刀控制、定时润滑控制以及报警处理等功能的PLC控制程序的开发。并且利用FXGP_WIN-C软件编写了该机床的PLC控制程序，并借助其运行、监控功能，通过相关设备，观察了程序的运行情况。 关键词：PLC控制，数控车床，梯形图 ABSTRACT Numerical control machine tool is a digital control automation mechtronics tool. Early digital machine was relying on relay logic to achieve the corresponding function. Since relay logic is a hard wire system, wiring complexity, large dimension, difficult to change, if there was a problem, it would be difficult to repair. Its reliability is not good enough, that limits the normal production. This work is focus on this problem. The altering design of the electrical control of the CK9930 machine tools by using the Mitsubishi FX2N micro-programmable controller was introduced in this paper. Three point problems, the function of numeric control machine tools PLC，the electrical control principle of machine tools and the corresponding PLC programming and debugging were studied. And the process of the PLC control procedures development is illuminated in detail. According to the characteristics of tasks in the CNC lathe processing，its operation process would be complex. In order to use PLC to control the lathe movements, the PLC control module and the corresponding implementation components must be integrated. Therefore, in the development process of the control procedures, a modular design structure was used. The PLC control procedures development of the spindle control， the coordinates axis control, automatic cutter changing control, control and report regularly lubricating process functions were implemented. Using the FXGP_WIN-C, the PLC soft