等离子喷涂热障涂层逐道沉积累积应力的模拟.pdf

摇摇摇 18 田甜等摇 等离子喷涂热障涂层逐道沉积累积应力的模拟 等离子喷涂热障涂层逐道沉积累积应力的模拟 田甜,郑振环,李强 (福州大学 材料科学与工程学院,福州350108) 摇 摇 [摘摇 要]摇 运用ANSYS12.0软件,对等离子喷涂热障涂层逐道沉积过程中的累积应力进行了有限元模拟。 结果表明,涂层制备过程中,已喷涂层的温度随喷枪移动呈周期性大幅波动,这种快速热冲击使得涂层中产生了 相应的应力波动。 涂层喷涂结束并冷却至室温后,边缘存在应力集中,陶瓷层与粘结层的界面边缘处最大切向拉 应力为122 MPa。 涂层各界面中部应力值呈波浪状周期性浮动,X 方向应力是主要的应力形式。 [关键词]摇 等离子喷涂;热障涂层;有限元模拟;温度波动;应力分析 [中图分类号]TG174.442;TP391.9摇 摇 摇 [文献标识码]A摇 摇 摇 [文章编号]1001鄄3660(2012)06鄄0018鄄04 Simulation on Stress Accumulation during the Path鄄by鄄path Deposition Process of Thermal Barrier Coating by Plasma Spraying TIAN Tian,ZHENGZhen鄄huan,LI Qiang (College of Material Science and Engineering,Fuzhou University,Fuzhou350108,China) [Abstract]摇 Finite element simulatin on stress accumulation during the path鄄by鄄path depositin process of thermal barrier coating by plasma spraying was performed by FEM software ANSYS12.0. During the spraying process,the temperature of the deposited coating fluctuateswith the movement of the spraying gun periodically within a wide range. This rapid thermal shock willcauseacorrespondingstressfluctuation. Afterthecoatingbeingcooledtotheroomtemperture,concentratedstressappeared at the edge of the coating,the maximum shear tensile stress existed at the edge of the interface between the ceramic layer and the bonding layer is 122 MPa. Stress at the middle of the interfacesof the coatingfluctuatesperiodically like awave and stress in theX direction is the major stress. [Keywords]摇 plasmaspraying;thermalbarriercoatings;finiteelement simulation;temperaturefluctuation;stressanal鄄 ysis 摇 摇 等离子喷涂热障涂层广泛应用于航天发动机和工 层,通过逐层计算,实现热障涂层沉积过程的模拟。 但 [1] 这类增层模型只涉及厚度方向的累积过程,无法模拟 业涡轮机等高温部件 。 由于制备过程涉及高温、大 温变以及喷涂体系材料的热物理性能存在差异,热障 大面积涂层制备过程中的应力累积。