失效模式与影响剖析英文教材.ppt

FAILURE MODE and EFFECTS ANALYSIS 失 效 模 式 及 其 影 响 分 析;FMEA Course Schedule;1INTRODUCTION TO FMEA; Car 2: No Major Break downs 非 主 要 的 破 损 Few failures 很 少 的 失 效;; QUALITY ENGINEERING TOOLS;What is a FMEA?;Effect of FMEA on Process and Design changes; TYPES of FMEA;Objective of FMEA;Types of Risks;Use of FMEA;100 : 1;Reliability Investigation by Means of FMEA;Producibility Analysis by Means of FMEA;2PROCESS FMEA;FMEA for the Production Process;Failure mode;Process FMEA Procedure;Step 1 -Establish Process Flow;Process Flow Chart (eg);Process Flow Chart (eg);Failure Mode and Effect Analysis Chart;Step 2 - Analysis of the Process;Step3 -Establish purpose of each operation and the possible failure modes;MATERIAL;Potential Failure Modes;Failure Mode and Effect Analysis Chart;Effects ( Process FMEA );Severity (Process-FMEA);Failure Mode and Effect Analysis Chart;Potential Cause(s) of Failure;Fault Tree example;Occurrence (P-FMEA);Failure Mode and Effect Analysis Chart;Current controls;Detection (P-FMEA);Failure Mode and Effect Analysis Chart;Step 4- Define the Weak Points;Risk Priority Number : (RPN) = Severity x Occurrence x Detection = RPN = S x O x D 1 RPN 1000 In themselves , absolute RPN numbers have no significance. They are only for ranking the failure causes, for corrective actions;RPN : Acceptance threshold;Step 5 - Establish Actions and Responsibilities; RPN acceptable? ;Choice of Corrective Actions;Corrective Action Preference Hierarchy;FMEA;Real Life FMEA Exercise;3PRODUCT D-FMEA;Process FMEA vs Product D-FMEA;Process FMEA vs Product D-FMEA;Design FMEA;Design FMEA;Product Functions;Product Function Tree;Effects (D-FMEA);MATERIAL;Severity (D-FMEA);Occurrence (D-FMEA);Detection;Detection (D-FMEA);Detection (D-FMEA);4ORGANIZATIONAL ASPECTS OFFMEA;Organisational Aspects of FMEA;FMEA is a team effort covering all relevant disciplines FMEA sessions should not last longer than half a day The product FMEA should be fo